Description

Automatic Multi-Head Dosator Filling Line for PET Jars

The LF-100 automatic filling line with multi-head dosator is a state-of-the-art solution for packaging powders, granules, and solid products into PET jars. This system integrates a high-precision multi-head dosator for accurate filling, an automatic capping station, and an optional labeling module. Constructed with GMP-compliant materials (SS304/SS316 stainless steel), it meets hygienic standards for food, pharmaceutical, and cosmetic applications. The machine features a user-friendly interface, quick changeover capabilities, and seamless integration with existing packaging lines.

Technical Excellence:

• Multi-Head Dosator System: Achieves filling accuracy of ±0.2–0.5% for powders, granules, and solid products, reducing product waste and ensuring consistent fill volumes.

• Automatic Capping: Applies screw caps with consistent torque control, featuring an elevator-style cap orienter for seamless operation.

• High-Speed Operation: Processes up to 120 containers/minute, depending on container size and product characteristics.

• GMP Compliance: Stainless steel construction for easy cleaning and sterilization, meeting food safety and pharmaceutical standards.

• Quick Changeover: Tool-less adjustments for different container sizes and products, minimizing downtime.

Key Industries & Applications:

• Food Industry: Powders, granules, snacks, and solid foods (e.g., spices, coffee, candies, frozen fruits).

• Pharmaceuticals: Non-sterile medicinal powders, supplements, and granules.

• Cosmetics: Face powders, scrubs, and beauty products.

• Household Chemicals: Detergents, cleaning agents, and granular products.

Advanced Features:

• PLC Control System: Siemens PLC with touch-screen HMI for easy operation and monitoring.

• IoT Connectivity: Compatible with Industry 4.0 for real-time data tracking and predictive maintenance.

• Vision Inspection: Integrated cameras detect fill level errors and cap misalignments.

• Dust Extraction System: Minimizes airborne particles during filling, ensuring operator safety and product integrity.

Key Features (Bulleted List)

• Precision Filling: Multi-head dosator ensures ±0.2–0.5% accuracy for powders, granules, and solids.

• Automatic Capping: Handles screw caps with torque control and cap orientation.

• High-Speed Operation: Up to 120 containers/minute for efficient production.

• GMP-Compliant Design: Stainless steel construction for hygienic applications.

• Quick Changeover: Adjustable for various container sizes (e.g., 50–300 mm height, 30–150 mm diameter).

• User-Friendly Interface: PLC with touch-screen HMI for intuitive operation.

This advanced automated packaging line represents a complete integrated solution for packaging various solid and bulk products with exceptional precision and efficiency. The system combines multiple technologies to handle the entire packaging process from product feeding to final labeling.

Technical Features:

• Multi-Head Dosator System: 16-head precision dosator with ±0.5% accuracy for consistent filling of diverse products

• Complete Material Handling: Plate conveyor with accumulation turntables for smooth product flow

• Automated Product Feeding: Elevator system for continuous product supply to hopper

• Advanced Capping System: Rotary-type automatic capper with vibratory cap orienter

• Precision Labeling: Vertical label applicator for self-adhesive labels on container lids

• Flexible Container Compatibility: Handles cylindrical containers and jars of varying heights (50-300mm) and diameters (30-150mm)

• GMP Compliance: Full stainless steel construction (SS304/SS316) with hygienic design

• High-Speed Operation: Processes up to 80 containers/minute

Production Workflow:

1. Products are fed via elevator system to receiving hopper

2. Multi-head dosator precisely fills products into containers

3. Plate conveyor with accumulation tables ensures continuous flow

4. Vibratory cap orienter positions caps correctly

5. Rotary capper applies caps with consistent torque

6. Vertical label applicator applies labels to container lids

7. Finished products are discharged for packaging

Technical Specifications:

Applications:

• Pharmaceuticals: Powders, granules, dietary supplements

• Food Industry: Chopped fruits/vegetables, candies, jellies, berries, meat products

• Nutraceuticals: Vitamin supplements, protein powders

• Confectionery: Candies, gummies, chocolates

• Specialty Products: Hookah tobacco, slimes, granular products

Applications

• Food Industry: Snacks, grains, frozen foods, confectionery, and powdered foods.

• Pharmaceuticals: Non-sterile powders, supplements, and medicinal products.

• Cosmetics: Scrubs, face powders, and beauty products.

• Household Chemicals: Detergents and cleaning agents.

Regional Adaptation:

• European Markets: CE certification and EU compliance

• North America: FDA compliance and USDA approvals

• Southeast Asia: humidity resistance and power stability

• Middle East: durability and high-temperature operation

Competitive Advantages:

• Complete integrated solution from filling to labeling

• 45% higher accuracy than standard dosing systems

• Quick changeover between different product types

• Vibratory cap orientation for superior cap handling

• Vertical label application for precise label placement

• Energy-efficient operation with 35% power savings

Why Choose This System?

• End-to-End Solution: Single integrated system handles all packaging steps

• Maximum Flexibility: Adapts to various container sizes and product types

• Superior Accuracy: ±0.5% dosing precision reduces product giveaway

• Advanced Cap Handling: Vibratory orientation ensures proper cap placement

• Precision Labeling: Vertical applicator for accurate label positioning

• Global Compliance: Meets international quality and safety standards

Why Choose LF-100?

• Accuracy: Multi-head dosator ensures precise fill volumes, reducing product giveaway.

• Versatility: Handles a wide range of products, from powders to solids.

• Compliance: Meets international standards for food safety and hygiene.

• Efficiency: High-speed operation with minimal downtime for changeovers.

• Support: Global technical support and training available.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!