Pharmaceutical-Grade Linear Filling Systems for Tablets & Capsules
Modular linear systems deliver precision counting for:
Hard gelatin capsules (#00-#5)
Softgels
Coated tablets (2-25mm)
Nutraceutical supplements
Irregular shapes (lozenges, gummies)
| Technology | Accuracy | Speed | Best For |
|---|---|---|---|
| AI Vision Counting | ±0.1% | 350 bph | Irregular shapes, gummies |
| Laser Scanning | ±0.25% | 400 bph | Standard tablets/capsules |
| Vibratory Chute | ±0.5% | 300 bph | Fragile softgels |
Critical Pharma Features:
21 CFR Part 11 compliant audit trails
Dedicated cleanroom models (ISO Class 5)
Isolator compatibility for potent compounds
✓ FDA 21 CFR Part 11 | ✓ EU Annex 1 | ✓ PIC/S GMP
✓ Full validation packages (IQ/OQ/PQ)
✓ 500+ bottles/hour | ✓ ±0.30% count accuracy | ✓ <1 ppm error rate
| Parameter | Standard | GMP Pharma | Veterinary |
|---|---|---|---|
| Counting Speed | 300-450 bph | 200-350 bph | 250-400 bph |
| Size Range | 2-25mm | 1.5-20mm | 3-30mm |
| Container Types | Vials, bottles | Serum vials | Jars, buckets |
| Accuracy | ±0.25% | ±0.1% | ±0.5% |
| Compliance | CE, ISO 9001 | FDA, EU GMP | USDA, VICH |
| Type | Throughput | Accuracy | Best For |
|---|---|---|---|
| Single-Lane Vibratory | 1,200 jars/hr | ±0.5% | Small-batch pharmaceuticals |
| Dual-Lane Disk | 2,500 jars/hr | ±0.25% | Medium-volume nutraceuticals |
| Multi-Lane High-Speed | 5,000+ jars/hr | ±0.1% | High-volume sports supplements |
Core Components:
Replaceable inclined counting disks (food-grade polymers)
Load cell verification stations
Anti-static vibration channels
Disk-Based Systems:
Advantage: Tool-free changeover in <2 mins for different capsule sizes
Gravimetric Systems:
Real-time weight compensation (±0.03g resolution)
Dual-speed vibration: Rapid bulk + precision topping
Turnkey Solid Dose Packaging:
Line Specifications:
| Component | Pharma-Grade Option | Industrial Option |
|---|---|---|
| Capping | Servo torque control ±3% | Pneumatic torque control |
| Inspection | AI vision for defects/counts | Laser count verification |
| Output | 2,000-10,000 jars/shift | 5,000-12,000 jars/shift |
Critical Pharmaceutical Elements:
Material Traceability: RFID-tagged change parts
Contamination Control:
ISO Class 8 compatible
Dedicated material pathways
Data Integrity:
Region-Specific Packages:
| Market | Certifications | Environmental Adaptations |
|---|---|---|
| USA/EU | FDA, EMA | EMC Directive compliance |
| Middle East | SFDA, MOHAP | 50°C-rated motors |
| SE Asia | HSA, BPOM | 90% RH humidity protection |
| Africa | SAHPRA, NAFDAC | Voltage stabilizers (110V-220V-380V-480V) |
Case Study:
Dubai nutraceutical manufacturer achieved 96.4% OEE with our dual-lane system in 40°C ambient conditions.
Turnkey Implementation:
Validation Support: Site acceptance testing (SAT)
Training: GMP operational protocols
Lifecycle Management: 10-year spare parts guarantee
Pharmaceutical:
Nutraceutical & Veterinary:
Gentle handling for softgels and chewables
Quick-change tooling for diverse container formats
Dedicated animal health validation packages
Specialized Applications:
Antibiotic vial counting
Veterinary bolus dispensing
Clinical trial kit assembly
| Region | Certifications | Special Features |
|---|---|---|
| USA/EU | FDA 21 CFR Part 11, EU GMP | Electronic batch records |
| Middle East | SFDA, MOHAP | Arabic/English HMIs |
| SE Asia | NPRA, TFDA | Tropicalized optics (85% RH) |
| Africa | SAHPRA, NAFDAC | Voltage stabilizers (110V-220V-380V-480V) |
Case Study:
Singaporean contract manufacturer reduced counting errors by 98.2% with our AI vision system for irregular-shaped herbal tablets.
Upstream Equipment:
Tablet presses (single & rotary)
Capsule fillers (hard/soft gelatin)
Coating machines (sugar/film)
Dedusters & polishers
Downstream Integration:
Blister packaging machines
Cartoners & case packers
Serialization systems
Value-Added Services:
Validation Packages: IQ/OQ/PQ documentation
Regional Training: On-site GMP operational training
Spare Parts Kits: 24hr delivery guarantee
Turnkey Oral Solid Dose Lines:
Smart Factory Features:
OPC-UA connectivity
Real-time OEE monitoring
Predictive maintenance alerts for feed systems
End-to-End Expertise: From tablet compression to final packaging
Regulatory Mastery: Full validation for FDA/EMA/SFDA markets
Precision Engineering: ±0.1% count accuracy at 5,000+ jars/hr
Climate Resilience: Certified for desert to tropical environments
Global Support: Local technicians in 12 countries
Regulatory Mastery: Full FDA/EU GMP compliance out-of-box
Vision Intelligence: AI-powered counting adapts to product variations
Containment Ready: OEB5 isolator integration
Climate Resilience: Validated in 10-90% RH environments
Lifecycle Support: Local technicians + global spare network
Technical Note: Our patented anti-static vibration system reduces miscounts by 70% for hygroscopic supplements in high-humidity environments.
🌐 Request Product Demo: Virtual GMP compliance walkthrough available.
🌐 Request Validation Roadmap: Free GMP compliance gap analysis.
Ready to eliminate counting errors?
Ready to automate your solid dose packaging?
Ready to optimize your dosing process?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
