Precision Dosing Solutions for Pasty & Non-Flowable Products.
Helical Gear Dosing Technology for Cosmetics, Pharma & Food Applications.
Our helical gear dosing systems deliver pulsation-free filling of ultra-viscous materials (1,000-100,000 cP) where piston pumps fail. Engineered for:
Extreme-Viscosity Fluids: Greases, sealants, adhesives, pastes
Shear-Sensitive Products: Silicones, food pastes, pharmaceutical gels
Abrasive Suspensions: Ceramic slurries, particle-filled compounds
Helical gear mechanism prevents product degradation during transfer.
Our servo-driven helical gear pump systems deliver unparalleled accuracy for non-flowable products (1-100,000 cP) with modular semi-auto or fully automatic configurations. Key features:
Individual servo motors per dosing head for independent control
800mm suction lift capability for flexible tank placement
Micro-dosing precision down to 1ml (±0.5%)
Recipe memory with 100+ programmable profiles
| Parameter | Gear Pump Systems | Piston Fillers | Peristaltic Pumps |
|---|---|---|---|
| Max Viscosity | 100,000 cP | 50,000 cP | 15,000 cP |
| Dosing Accuracy | ±0.3% | ±0.8% | ±1.5% |
| Shear Sensitivity | Low damage | Moderate damage | High damage |
| Abrasion Resistance | Hardened steel gears | Seal wear | Tube replacement |
| Industry | Products | Container Types |
|---|---|---|
| Chemicals | Lubricants, epoxy resins | Cartridges, pails (1-30L) |
| Food | Peanut butter, mayonnaise | Jars, tubs, doypacks |
| Pharma | Ointments, hydrogel | Tubes, syringes |
| Cosmetics | Hair wax, cream foundation | Jars, bottles |
Infeed Conveyor
Container orientation: Vertical jars/horizontal tubes
Anti-static coating for explosive environments (ATEX Zone 1)
Gear Dosing Module
316L stainless steel construction
CIP/SIP capability
Quick-change gear sets (0.5-20L/min flow rates)
Capping Systems
Snap-on cappers for cosmetic jars
Torque-controlled screw cappers for chemical pails
Downstream Packaging
Tube crimpers/cartridge tip sealers
Inline checkweighers with ±1g accuracy
| Capability | Gear Pump Lines | Piston Fillers | Peristaltic Systems |
|---|---|---|---|
| Viscosity Range | 1-100,000 cP | 50-50,000 cP | 1-15,000 cP |
| Minimum Dose | 1ml | 5ml | 0.1ml |
| Shear Sensitivity | Low | High | Moderate |
| Abrasive Handling | Hardened gears | Seal wear | Tube replacement |
| Dry Run Tolerance | Excellent | Poor | Good |
| Sector | Products | Container Types |
|---|---|---|
| Cosmetics | Creams, gels, micellar water, toners | Jars, bottles, tubes |
| Food | Syrups, jams, sauces with particulates | Bottles, pouches |
| Pharma | Tinctures, oral liquids, topical ointments (non-sterile) | Vials, bottles |
| Veterinary | External medications, supplements | Plastic containers |
Fully Automatic Systems
Container orienters > Gear pump filler > Cap sorting elevator
Trigger-type cappers (4-roller heads) or descending spindle units
Pressure-sensitive labelers for cylindrical/flat containers
Semi-Automatic Workflow
Operator places containers on conveyor
Gear pump dosing with retractable nozzles
Manual cap placement
Linear capping station
Optional labeling/marking
Space-Saving Benchtop Solutions
Identical functionality for small containers
Footprint reduction up to 60%
Ideal for R&D or low-volume production
✅ Zero Pulsation Flow: Bubble-free filling for critical applications
✅ Self-Priming Capability: Handles discontinuous product supply
✅ Dry-Run Tolerant: No seal damage during brief empty runs
✅ Reverse Flow Prevention: Integrated check valves
Gear pumps maintain texture integrity in our shea butter creams better than any piston system we’ve tested.
– Production Manager, Cosmetic Solutions Inc.
✅ Unmatched Viscosity Handling: Pumps 100% glycerin and ultrasound gels
✅ Zero Cross-Contamination: No seals or diaphragms
✅ Rapid Changeover: Tool-free component swaps in <10 min
✅ Gentle Product Handling: <5% shear degradation vs. piston pumps
Switching to gear pumps eliminated clogging issues with our jam-filled pastries while improving accuracy by 2.3%.
– Production Director, FoodTech, Italy.
Design your optimized filling line for creams, gels, or VAPE:
