Multi-Head Doser Packaging Lines Granular & Solid Product Packaging Locus Robotics
Automated Multi-Head Weigher Packaging Systems:
• Precision Dosing for Irregular Solids
• Food & Pharma Applications
• Rapid Format Change Technology
• Integrated Packaging Solutions
• Precision Dosing for Granular & Solid Products
• Custom-Engineered Doser Configurations
• Integrated Capping & Labeling Solutions
• Vibration-Free Granule Handling
• Hygienic EHEDG Designs
• Automatic Weight Verification
• Multi-Language HMI Interface
• 5m-Tall Doser Towers
• Container Flexibility: 100g-10kg
• Advanced Capping Technologies
• Multi-Label Application Systems
Product Range:
Granular: Coffee beans, cereals, nuts, pellets, spices, grains, fertilizers
Irregular Solids: Candy, dried fruits, bolts, hardware, Chicken pieces, vegetable chunks, pet food
Mixed Products: Trail mixes, pet food, supplements
Solid Pieces: Candies, nuts, frozen fruits, hardware
Dosing Technologies:
- Pure Gravimetric: 14-head weighers (±0.5% accuracy)
- Hybrid Systems: Gravimetric + volumetric cups (30% faster)
- Vibratory Trays: For fragile products (e.g., potato chips)
Throughput Scaling:
| Heads | Speed | Container Types |
|---|---|---|
| 8-head | 80/min | Jars, bottles |
| 14-head | 140/min | Pouches, tubs |
| 24-head | 240/min | Industrial pails |
Doser Configurations:
- Height: 3-5m towers (facility height critical)
- Heads: 8-24 weighing units
- Accuracy: ±0.5% at 200 weighings/min
- Capacity: 100g - 10kg containers
Capping Technologies:
| Sector | Typical Products | Special Features |
|---|---|---|
| Food Processing | Cereals, snacks, frozen foods | Washdown IP69K, USDA approval |
| Pharma/Nutra | Gummies, tablets, supplements | GMP compliance, cleanroom options |
| Chemicals | Fertilizers, resins, granules | ATEX Zone 1, corrosion-resistant |
| Hardware | Screws, bolts, fittings | Vibration-resistant scales |
| Parameter | Standard | Premium |
|---|---|---|
| Accuracy | ±1% | ±0.3% |
| Changeover | 20 min | <5 min |
| Material | SS304 | SS316L + EHEDG |
| Dust Control | Local exhaust | HEPA filtration |
| Control | PLC | SCADA + IIoT |
| Sector | Typical Products | Special Features |
|---|---|---|
| Food | Nuts, candies, cereals | Washdown IP69K |
| Pharma | Pellets, tablets | GMP validation |
| Chemicals | Resins, fertilizers | ATEX Zone 1 |
| Hardware | Screws, bolts | Magnetic separation |
| Module | Options | Throughput |
|---|---|---|
| Doser | 8-24 heads | 80-240 containers/min |
| Capper | Linear/Carousel/Rotary | Up to 12 heads simultaneously |
| Labeler | 6-applicator system | 360° wrap, front/back, holograms |
| Add-ons | Checkweigher, vision inspection | 99.95% defect detection |
+ Glass/PET containers (50ml-10L)
+ Wide-mouth jars to narrow-neck bottles
+ Rectangular & cylindrical formats
+ Special shapes (oval, triangular)
- Space Optimization: Vertical doser design minimizes footprint
- Rapid Changeover: <15 min format adjustments
- Material Flexibility: SS304/316L, EHEDG-certified surfaces
- Smart Control: Recipe memory for 100+ SKUs
+ 10-min format changeover vs. 45-min industry average
+ Gentle product handling: <0.1% breakage rate
+ Multi-product capability: 50+ recipes in HMI
+ Energy saving:35% lower than vibratory systems
| Market | Customization |
|---|---|
| SE Asia | Tropicalized motors (55°C) |
| Middle East | Arabic/English HMI |
| Africa | Voltage stabilizers (170-500V) |
| Latin America | Spanish/Portuguese interfaces |
For Limited Spaces:
Model: LD-Compact
Footprint: 2.8m × 1.5m
Features:
• 8-head gravimetric doser
• Integrated dust hood
• 50-container/min capacity
• Plug-and-play installation
| Region | Customization | Compliance |
|---|---|---|
| Middle East | 55°C cooling packages | GCC Standardization |
| SE Asia | 95% RH protection | ISO 22000 certification |
| Africa | Voltage stabilizers (150-500V) | SONCAP Nigeria |
| Latin America | Spanish/Portuguese HMI | ANVISA Brazil |
Container Orienter: Vibratory/robotic unscrambler
Checkweigher: Statistical process control
Product Feeder: Screw conveyor with load cells
Turntables: Accumulation buffers
Track-and-Trace: GS1 barcode serialization
| Feature | Standard Lines | Locus Systems |
|---|---|---|
| Height Flexibility | Fixed towers | Modular 3-5m |
| Format Change | 45 min | <10 min |
| Label Types | 2-3 max | 6+ simultaneous |
| OEE Monitoring | Basic | AI-driven analytics |
Design your precision packaging solution:
