Benchtop DoyPack Fillers & Capping: Small-Batch Solutions
Operator loading spout pouch semi auto.
Slide tray mechanism fill-to-seal.
Small-Batch Excellence
LOCUS ROBOTICS’ benchtop systems deliver precision filling and sealing for spout/zip-lock pouches – the ultimate solution for samples, pilot batches, and productions under 5,000 pouches/month.
Affordable Entry into DoyPack Packaging
LOCUS ROBOTICS’ semi-automatic benchtop machines deliver manual pouch handling with automated filling/sealing – the ideal solution for sampling, startups.
Two Configuration Options
Standalone Fillers:
Piston/peristaltic dosing (±0.5ml accuracy)
Pouch holders for spout attachment
Manual nozzle positioning
Integrated Fill-Seal Units:
Fill station + heat sealer in 0.6m footprint
Sliding tray moves pouches from fill to seal
Tool-free adjustment for 50ml-1L pouches
How It Works
Operator loads: Single pre-made pouch (spout or zip-lock)
Pouch activation: Foot pedal initiates cycle
Automated steps:
Nozzle insertion → Precision dosing
Vibrational compaction (for solids)
Heat sealing (180-220°C)
Output: Finished pouch ready for hand removal
Benchtop doypack filler sealer combo.
Technical Specifications
| Parameter | Spec |
|---|---|
| Output | 300-500 pouches/hour |
| Pouch Sizes | 50ml — 1L |
| Dosing Accuracy | ±0.5ml (liquids) / ±0.3g (solids) |
| Power | 220V/50Hz or 110V/60Hz |
| Footprint | 0.8m x 0.6m (fits standard workbench) |
| Compliance | CE, EAC, RoHS |
Target Applications
Food Startups: Hot sauces, spice blends, coffee samples
Cosmetics: Serum samples, hair dye trial kits
Industrial: Lubricants, adhesives, chemical samples
Agriculture: Seed packets, soil amendments
Technical Advantages
| Feature | Benefit |
|---|---|
| 90% Cost Savings vs automatics | ROI in 2 months |
| 15-Min Setup | No technical staff required |
| Multi-Nozzle Options | Fill 1-4 pouches simultaneously |
| Portable Design | Move between lab/production |
Key Advantages
| Benefit | Impact |
|---|---|
| 1/5 Cost of automatics | ROI in <90 days |
| 15-min training | No specialized staff needed |
| Tool-free changeovers | Switch products in 3 minutes |
| Portable design | Move between labs/production |
Ideal For
| Industry | Products | Recommended Setup |
|---|---|---|
| Chemicals | Dish soap, laundry rinses | Peristaltic filler + sealer |
| Food | Jams, mayo, baby food | Piston filler (viscous) |
| Cosmetics | Serums, hair masks | 4-nozzle filler for kits |
+ Ideal for: - First 500-5,000 units/month - R&D/formulation testing - Running 10+ SKUs (frequent changeovers) - Limited floor space - Budgets under $15K - Consider upgrading if: + Exceeding 150 pouches/hour consistently + Needing gas flushing/vacuum + Requiring >95% automation
Benchtop doypack machine filling hot sauce.
| Feature | LOCUS Benchtop | Typical Chinese OEM |
|---|---|---|
| Dosing Accuracy | ±0.3g | ±1-2g |
| Seal Integrity | Dual-jaw copper heater | Single-jaw aluminum |
| Compliance | Full CE documentation | Self-declared |
| Support | On-call engineers | Email-only |
| Capability | LOCUS | Generic Import |
|---|---|---|
| Dosing Accuracy | ±0.5% | ±2-3% |
| Seal Strength | 8N/15mm (industrial grade) | 3-5N/15mm |
| Materials | 316L SS contact parts | 304 SS or plastic |
| Support | On-demand video troubleshooting | PDF manuals only |
Materials: 304 SS product path, FDA silicones
Upgrade Path: Optional barcode scanner/data logging
Validation: IQ/OQ kits available for pharma startups
4-nozzle piston filler chemical pouches.
| Parameter | Spec |
|---|---|
| Throughput | 100-900 pouches/hour |
| Power | 110V/220V configurable |
| Dimensions | 800x600mm (fits standard bench) |
| Compliance | CE, RoHS, REACH |
| Warranty | 24 months |
Big manufacturers use automated lines for bottles/tubes – but need flexible DoyPack solutions for niche products. Our benchtop systems let you:
Test new products risk-free
Package limited editions
Handle seasonal surges
…without $50K+ investments.
Free line configuration for your products, throughput validation testing!
Contact Packaging Engineers:
Compliance Roadmap:
CE, EAC, ISO 9001 certifications.
GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
ATEX options for chemical solvents.
