GMP Capsule Ancillary Equipment — Dedusters, Capsule Polishers Washers & More
Hard Capsule Post-Processing, Softgel Washing & Drying, Quality Control Solutions.
GMP-Validated Cleaning, Moisture-Controlled Processing, Integrated Quality Control.
LOCUS GROUP supplies GMP-compliant capsule dedusters and polishers — essential post-encapsulation equipment for:
Removing residual powder from capsule surfaces
Eliminating static charge
Achieving pharma-grade visual quality
Ensuring compliance with USP <1061> and EU GMP Annex 15
LOCUS ROBOTICS delivers validated auxiliary equipment for complete hard and soft gelatin capsule production lines. We engineer integrated solutions from encapsulation to final inspection — ensuring GMP compliance at every stage.
| Equipment | Function | GMP Features |
|---|---|---|
| Capsule Dedusters | Remove residual powder particles | HEPA filtration (99.97% @ 0.3µm) |
| Polishing Drums | Enhance surface finish | Anti-static brushes |
| Visual Inspection | Backlit panels for defect detection | ISO 15378-compliant lighting |
| Calibration Units | Verify capsule thickness/density | Automated rejection systems |
| Laser Markers | Product identification | 21 CFR Part 11 data logging |
| Equipment | Function | Specialized Features |
|---|---|---|
| Ethanol Drum Washers | Remove surface residues | Explosion-proof construction |
| Humidity-Controlled Dryers | Moisture stabilization (20-30% RH) | CIP/SIP capability |
| Rotary Die Test Stations | Validate die engraving quality | Precision micrometer adjustment |
| Gelatin Reactors | Prepare encapsulation mass | Jacketed heating/cooling |
| Ethanol Storage Tanks | Solvent containment | Nitrogen blanketin |
| Model Type | Capacity | Key Features |
|---|---|---|
| Benchtop Polisher | 500-2,000 caps/hr | • Compact footprint (40×40cm) • Food-grade PVC drum • Manual loading/unloading |
| Industrial Deduster | 20K-100K caps/hr | • CIP/SIP capability • HEPA filtration (99.97% @ 0.3µm) • Humidity control (30-50% RH) |
| Pharma-Grade System | 50K-200K caps/hr | • Integrated metal detection • Data logging (21 CFR Part 11) • Viable particle monitoring |
Material Contact: AISI 316L stainless steel surfaces
Validation Packages: IQ/OQ/PQ protocols for:
FDA 21 CFR Part 211
EU Annex 1
WHO TRS 1033
Critical Parameters:
Airflow: 0.45 m/s ±10% (dedusters)
RH Control: ±2% tolerance (dryers)
Temperature: ±0.5°C (gelatin reactors)
Capsules enter rotating brush chamber → Static-free bristles remove particles → HEPA-filtered vacuum extracts residue → Cleaned capsules discharge via vibratory chute
Material Contact: AISI 316L stainless steel surfaces
Cleanability: Ra <0.8 µm surface finish
Documentation: IQ/OQ protocols included
Environmental Control:
Humidity regulation (±5% RH)
Temperature monitoring (15-25°C)
Laminar airflow (ISO Class 7 equivalent)
| Market | Special Configuration |
|---|---|
| Southeast Asia | Tropical package: Dehumidifier + corrosion-resistant coating |
| Africa | Voltage stabilizer (110-480V input) |
| Middle East | Arabic HMI interface + dust-proof electronics |
| Market | Equipment Modification |
|---|---|
| Southeast Asia | Tropical package: Dehumidifiers + corrosion-resistant coatings |
| Africa | Voltage stabilizer (90-480V input) |
| Middle East | ATEX-certified ethanol handling |
| Latin America | Spanish/Portuguese HMI interfaces |
| Parameter | LOCUS
LCPDC-10 |
Industry Average |
|---|---|---|
| Throughput | 80K caps/hr | 50K caps/hr |
| Particle Removal | 99.2% @ >5µm | 95.1% |
| Power Consumption | 1.2 kW | 2.5 kW |
| CIP Time | 18 minutes | 45 minutes |
+ Seamless connection to encapsulation machines
+ Unified control system (OPC-UA protocol)
+ Automated material transfer between stations
- No manual handling between processes
| Parameter | LOCUS Systems | Industry Standard |
|---|---|---|
| Dedusting Efficiency | 99.2% @ >5µm particles | 96.5% |
| Drying Time | 20-40 min (softgels) | 60-90 min |
| Changeover | Tool-free <15 min | 45-60 min |
| Power Consumption | 30% lower | Baseline |
Precision Engineering:
Our anti-static brush technology reduces particle adhesion by 66% — critical for hygroscopic APIs in high-humidity environments.
Our Teflon-coated polishing drums eliminate micro-scratches — critical for hygroscopic formulations in high-humidity environments.
Regulatory Excellence:
Full electronic batch records comply with EU Annex 11 — including environmental monitoring data for RH, particles, and airflow.
Full audit trail documentation meets FDA 21 CFR Part 11 requirements — including particle count logs and humidity cycle records.
Competitive Advantages
+ 40% faster dust removal vs. industry average + Patented anti-static brushes (RU Patent #2023142117) + Integrated weight loss monitoring (<0.1% product loss) - Zero compressed air requirement
Efficiency Gains:
Integrated ethanol recovery systems reduce solvent consumption by 55% versus conventional softgel washing lines.
Process 100,000 capsules/hour with <0.3% damage rate — 5X faster than manual wiping with 90% labor reduction.
Hard Gelatin Capsule Dedusting and Polishing Systems.
GMP capsule deduster industrial model.
Pharma polishing drum 316L stainless.
GMP capsule deduster HEPA filtration.
Softgel ethanol washing drum 316L.
Achieve Pharma-Grade Perfection!
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for GMP:
Compliance Roadmap:
CE, EAC, ISO 9001 certifications.
GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
