Precision Single-Serve Packaging for Sauces, Condiments & Pharmaceuticals.
Compact rotary systems for portioning viscous products into pre-formed plastic spoons with hermetic sealing.
| Parameter | Specification | ||
|---|---|---|---|
| Output | 1,200–3,600 spoons/hour (20-60 spm) | ||
| Spoon Capacity | 5ml–25ml (custom molds available) | ||
| Sealing Methods | Ultrasonic welding | Heat-seal film | Induction foil |
| Dosing Accuracy | ±1% liquids | ±0.1g semi-solids | |
| Power | 220V/380V ±15% (voltage-stabilized) |
- Food Service: Ketchup, mayonnaise, honey, dressings
- Pharmaceuticals: Syrups, pediatric doses, vaccine adjuvants
- Specialty: Cosmetic samples, supplement powders
- Industrial: Lubricants, adhesives, sealants
*Cycle time: 1-3 seconds/spoon*
| Product Type | Dispenser | Special Features |
|---|---|---|
| Sauces/Condiments | Piston filler | CIP-ready, shear-sensitive design |
| Powders/Granules | Micro-auger | Anti-bridging hopper |
| Pharmaceuticals | Peristaltic pump | GMP-grade, disposable fluid path |
| High-Viscosity | Gear pump | 100,000 cP handling capability |
| Parameter | Specification | |
|---|---|---|
| Output | 1,200–3,600 spoons/hour (20-60 spm) | |
| Spoon Capacity | 5ml–25ml (custom formats) | |
| Sealing | Platinum-coated foil | Heat-seal film |
| Dosing Accuracy | ±1% (piston fillers) | |
| Changeover Time | <5 min (tool-free nest adjustment) |
*Cycle Time: 1-3 seconds/spoon*
Precision Single-Serve Packaging for Syrups, Pharmaceuticals & Samples.
Rapid Format Change
Interchangeable spoon nests (5-25ml sizes)
No tools required
Product Integrity
Optional nitrogen flushing (<0.5% O₂)
Platinum foil barrier against moisture/oxygen
Hygienic Design
AISI 304/316L food-grade surfaces
Rounded corners | CIP capability
Global Readiness
Voltage: 220V/380V ±15% with stabilizers
Tropicalized electronics (IP54)
| Component | Standard | Upgrade |
|---|---|---|
| Filling Heads | 1-2 | Up to 4 simultaneous fills |
| Sealing | Heat-seal film | Ultrasonic welding (pharma) |
| Automation | Manual spoon loading | Vibratory bowl feeder |
| Control System | Basic HMI | IIoT-enabled (OPC UA/MQTT) |
Compact carousel systems for hygienic portioning into plastic spoons with nitrogen-flushed freshness.
| Market | Feature Package |
|---|---|
| Tropical | Humidity-resistant electronics (90% RH) |
| Volatile Grid | Wide-voltage operation (170–500V) |
| Dusty Areas | IP65-rated electrical cabinets |
| Regulated | GMP/ISO 13485 documentation kits |
| Sector | Products | Special Configurations | |
|---|---|---|---|
| Food Service | Syrups, condiments, honey | Heated hoppers (50°C) | |
| Pharmaceutical | Pediatric syrups, vaccines | GMP-grade | ISO Class 8 zone |
| Cosmetics | Sample serums, creams | Peristaltic pumps | |
| Industrial | Lubricants, adhesives | EX-certified components |
Industrial Spoon Filling Systems for Single-Serve Packaging.
Space Efficiency
60% smaller footprint vs linear systems, 1.8m² footprint (60% smaller than linear systems)
Operator Simplicity
<1 hour training required
Precision Control
±0.5% fill accuracy for viscous products
Scalability
Integrates with:
Vibratory bowl feeders
Checkweighers
Case packing systems
Rapid Changeover
<10 min spoon format adjustment
Product Protection
Nitrogen flushing (<0.5% O₂ residual)
Hygienic Construction
AISI 316L surfaces | EHEDG-compliant | No dead zones
▸ For Product Protection:
• 24-month shelf life with nitrogen flushing
• Tamper-evident seals
▸ For Manufacturing Flexibility:
• Morning: Syrups → Afternoon: Vaccine samples
• Recipe memory for 50+ products
▸ For Emerging Markets:
• Dust-proof electrical cabinets
• Voltage fluctuation protection
▸ For Food Producers:
• Eliminate cross-contamination vs bulk packaging
• Portion control accuracy: ±0.1g
▸ For Pharma Compliance:
• 21 CFR Part 11 compliant data logging
• Isolated filling zones (ISO Class 8)
▸ For Cost Efficiency:
• 40% less packaging material vs sachets
• 6-month ROI on average
Pharma-Grade Precision Dosing, Compact Design for Limited Spaces.
| Metric | Traditional Method | LOCUS Monobloc |
|---|---|---|
| Output | 200 spoons/hour | 3,600 spoons/hour |
| Portion Accuracy | ±15% | ±1% |
| Contamination Risk | High (open air) | Sealed nitrogen environment |
| Labor Cost | $12/hour | $2/hour (automated) |
