Rotary RFC Monoblocks: Integrated Bottling Systems for Beverages, Chemicals & Cosmetics
3 in 1 rinsing filling capping monoblock for pharma bottles.
Servo driven fillers with ±0.5% accuracy.
Corrosion resistant construction for acids/solvents (PP/PTFE-lined).
RFC Triblocks revolutionize bottling by integrating rinsing, filling, and capping in one compact rotary system. With 45% smaller footprints than linear lines and throughputs to 24,000 BPH, they deliver maximum efficiency for pharmaceuticals, beverages, and chemicals. All modules share a unified drive system – reducing maintenance and operator requirements.
Triple-function monoblocks streamline bottling with integrated rinsing, filling, and capping. Engineered for speed (30-300 bottles/min) and compliance (GMP, FDA, CE). Ideal for foods, pharmaceuticals, agrochemicals, and cosmetics requiring zero cross-contamination.
| Component | Options | Industry Applications |
|---|---|---|
| Rinsing | — Air-jet blowoff — Sterile water spray — UV sterilization |
Pharma/vaccine vials Chemical containers |
| Filling | — Peristaltic pumps (sanitary) — Servo piston fillers (viscous) — Overflow fillers (foamy liquids) |
Cosmetics/serums Detergents/oils |
| Capping | — Screw cappers (plastic caps) — ROPP presses (aluminum seals) — Snap-on/press-fit heads |
Beverages Tamper-evident pharma |
| Control | Siemens PLC + HMI touchscreen Recipe memory, OEE tracking |
High-mix facilities |
Carbonated Drinks: Isobaric fillers + 28-36mm PET screw cappers
Beer/Cider: Crown cork seaming + tunnel pasteurizers
Hot-Fill Juices: 97°C-resistant dosing systems
Aggressive Liquids: PTFE-lined fillers + EX-proof components
Detergents: Foam-control filling + leak-proof HDPE cap sealing
Sterile Solutions: Nitrogen purging + laminar flow hoods
Premium Oils: Overflow filling for olive/pumpkin oil in Maresca bottles
Vodka/Whiskey: Cork/capsule applicators + wire hood installers
EX-Proof Systems: For ethanol filling >65% ABV
| Feature | Specifications | Competitive Edge |
|---|---|---|
| Throughput | 1,000–24,000 BPH | 35% faster vs. linear machines |
| Filling Accuracy | ±0.3% (servo-driven peristaltic/piston/gravimetric) | Pharma-grade precision |
| Capping Options | ROPP, screw caps, crown corks, snap-ons, tamper-evident seals | 150+ cap formats supported |
| Construction | 316L SS contact parts, IP65 cabinets, CIP/SIP-ready | Complies with FDA/CE/GMP |
| EX-Proof Versions | ATEX-certified motors, remote control panels, spark-free sensors | Safe for alcohol/solvent production |
Cap Orienter Types:
Elevator bowl feeders (continuous operation).
Orbital disc orienters (high-speed applications).
Specialty Closures:
Poly-laminated shrink capsules (wine/spirits).
Dosing caps for oils.
Child-safe closures (chemicals).
| Region | Configuration | Certification |
|---|---|---|
| EU/EAEU | Right-hand operation, CE/EAC marking | EN 415-1, PED 2014/68/EU |
| Middle East | Arabic HMI, 50°C ambient cooling | GCC/SASO |
| Southeast Asia | 220V/50Hz, tropicalized seals | GMP, ISO 9001 |
| Africa | Diesel-compatible generators, dust-proofing | SONCAP |
Space Savings: 45% smaller footprint vs. separate machines (critical for Asian/African factories)
Quick Changeover: <20 min format swaps with tool-free adjustments
Hygienic Design:
316L stainless steel contact parts
CIP/SIP capabilities
IP65-rated electronics (humidity resistance)
Energy Efficiency: 25% lower power consumption vs. rotary lines
Pharma: Vaccine vials → nitrogen purging → sterile filling → flip-cap sealing
Chemicals: Jerrycan rinsing → corrosive liquid filling → tamper-proof ROPP capping
Beverages: PET bottle sanitizing → carbonated drink filling → twist-cap application
Cosmetics: Airless bottle flushing → serum filling → pump-securing
| Model | Rinsers | Fillers | Cappers | Capacity | Key Applications |
|---|---|---|---|---|---|
| RC-100 | 8 | 8 | 4 | 1,000–2,400 BPH | Lab/pilot lines |
| RC-100V | 16 | 16 | 8 | 6,000–8,000 BPH | Craft beverages, cosmetics |
| RC-100C | 32 | 32 | 18 | 12,000–24,000 BPH | Large-scale water/spirits |
Southeast Asia: Tropicalized RFC systems with 220V/50Hz support
Alcohol Producers: EX-proof triblocks for ethanol/vodka
Pharma: GMP-compliant validation packages
Optional Add-Ons:
Print & apply labelers
Hot-melt coders
Checkweighers/X-ray inspectors
Palletizers
🌐 Request Compliance Audit: Free gap analysis with throughput simulation.
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
