Description

RC-100 Isobaric Monoblock filling golden beer into 0.5L amber PET bottles at a modern craft brewery

High-Speed Rotary Monoblock for Chemical Products — Rinsing, Filling & Capping Machine.

Preserve Taste and Carbonation: Professional Filling for Fermented Beverages.

Counter-Pressure Filling Technology: The Key to Freshness in PET.

Why Choose PET? Lightweight, Safe, and Market-Friendly Packaging.

Designed for Craft Breweries and Large-Scale Kvass Producers.

Preserve Taste and Carbonation: Professional Filling for Fermented Beverages
Filling beer and kvass is a science. Oxygen is the enemy, and carbonation is king. The RC-100 Monoblock is built to master both challenges. It provides craft breweries and commercial kvass producers with the technology needed to compete in the growing market for PET-packaged beverages. By ensuring minimal oxygen exposure and perfect carbonation levels, this machine guarantees that the final product poured by the consumer tastes exactly as you, the brewer, intended.

• Oxygen Control: Counter-pressure (isobaric) filling technology ensures low O2 ingress (< 0.1 ppm possible), protecting your product from oxidation.

• Carbonation Retention: Preserves the exact level of CO2 carbonation, preventing foaming and ensuring perfect fizz.

• PET Compatibility: Ideal for filling standard PET beer bottles, which are lightweight, shatterproof, and popular in many markets.

• High-Speed Output: Achieves production speeds of over 4,000 bottles per hour to meet market demand.

Counter-Pressure Filling Technology: The Key to Freshness in PET
The RC-100 operates on the proven isobaric (counter-pressure) principle, essential for sensitive beverages:

1. CO2 Purging: The empty PET bottle is pressurized with carbon dioxide (CO2), purging it of ambient air and creating a neutral atmosphere.

2. Pressure Equalization: The system carefully equalizes the pressure inside the bottle with the pressure in the pressurized product tank.

3. Gentle Filling: The beer or kvass flows smoothly into the bottle without turbulence or foaming because there is no pressure differential.

4. Snift & Release: After filling, the pressure is gently «snifted» (released) from the bottle’s headspace before capping, minimizing oxygen contact.

Technical Specifications for Beer and Kvass Production

• Model: RC-100

• Type: Rotary Isobaric (Counter-Pressure) Monoblock

• Process: Rinsing, Isobaric Filling, Capping

• Applications: Beer (all types), Kvass, and other carbonated fermented beverages.

• Bottle Types: PET Beer Bottles (e.g., 0.33L, 0.5L, 1.0L, 1.5L)

• Output: Up to 4,000+ bottles per hour

• Filling System: Isobaric Valves with Stainless Steel Product Path

  • Oxygen Pickup: < 0.1 ppm (depending on setup and product)

  • CO2 Loss: < 0.1 volumes

• Capping System: Rotary Chuck Capper for crown caps or screw caps.

• Construction Material: 304 Stainless Steel (316L SS for all product contact parts)

• Control System: PLC with Touchscreen HMI for precise control over pressure, speed, and fill volume.

Why Choose PET? Lightweight, Safe, and Market-Friendly Packaging
The RC-100 enables you to leverage the benefits of PET packaging:

• Consumer Safety: PET is shatterproof, making it ideal for pools, beaches, festivals, and stadiums.

• Logistical Efficiency: Lighter weight reduces transportation costs and environmental footprint.

• Market Demand: Many markets, especially in Eastern Europe, Asia, and Africa, strongly prefer PET for beverages like kvass and beer.

Designed for Craft Breweries and Large-Scale Kvass Producers

• Craft Breweries: A perfect solution for brewers looking to expand their packaging options into single-serve, portable PET formats without investing in a massive canning line.

• Kvass Producers: The traditional fermented beverage finds a modern and practical package, ideal for its specific market.

• Global Export: The machine is built to international standards, making it ideal for producers looking to export their fermented beverages.

Key Features Description:
This advanced rotary monoblock is engineered for high-speed packaging of various chemical products, including aggressive liquids and solvents. The system features rotary bottle washing, precision rotary dosing, and rotary capping mechanisms, all integrated with protective guarding, plate conveyor handling, and programmable control. Specifically designed for chemical industry applications, this robust equipment handles corrosive substances and aggressive formulations with exceptional reliability and safety.

Technical Specifications:

• Product Compatibility:

  • Industrial chemicals

  • Aggressive liquids and solvents

  • Corrosive compounds

  • Cleaning products

  • Detergents and solutions

• Container Types: Plastic containers and bottles

• Core Components:

  • Rotary bottle washing system

  • Precision rotary dosing unit

  • Rotary capping mechanism

  • Protective safety guarding

  • Plate conveyor system

  • Programmable control interface

• Operation Mode: Continuous rotary motion processing

• Production Capacity: High-speed operation (customizable based on requirements)

• Safety Features: Full protective enclosure, emergency stop systems

• Control System: Programmable logic controller with touchscreen interface

Technical Advantages:

• Chemical Resistance: Constructed with 316L stainless steel and chemical-resistant materials

• Precision Dosing: Accurate filling with ±0.5% volume accuracy

• Safety Compliance: Full protective guarding meets industrial safety standards

• High Efficiency: Continuous rotary operation enables high production output

• Versatile Handling: Suitable for various container sizes and types

• Easy Maintenance: Accessible design with quick-change components

• Corrosion Protection: Special coatings and materials for aggressive chemical handling

• Leak Prevention: Secure sealing systems prevent product leakage

Applications:

• Industrial Chemicals: Solvents, acids, alkalis, corrosive liquids

• Cleaning Products: Detergents, disinfectants, cleaning solutions

• Chemical Manufacturing: Intermediate products, specialty chemicals

• Automotive Chemicals: Lubricants, additives, maintenance products

• Agrochemicals: Fertilizers, pesticides, agricultural solutions

Safety Features:

• Explosion-proof options available

• Chemical-resistant construction materials

• Vapor extraction system compatibility

• Emergency stop and safety interlock systems

• Spill containment and drainage provisions

• Corrosion-resistant surface treatments

• ATEX certification options available

Operation Features:

• Automated Processing: Continuous operation with minimal manual intervention

• Quick Changeover: Easy adaptation to different container sizes

• Precision Control: Accurate filling volume control

• Quality Assurance: Consistent packaging quality

• User-Friendly Interface: Intuitive controls with recipe storage

• Remote Monitoring: Production data tracking and reporting capabilities

• Maintenance Access: Easy access to components for service and cleaning

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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