Description

This advanced rotary monoblock is specifically engineered for hot-fill packaging of viscous food products including syrups, toppings, and culinary sauces into glass bottles up to 1000ml capacity. The integrated system features rotary glass bottle rinsing, precision hot-fill dosing, and specialized rotary capping with aluminum screw cap thread rolling capability. Designed for high-temperature food processing environments, this equipment maintains product sterility and ensures secure packaging with tamper-evident threaded aluminum closures.

Technical Specifications:

• Product Compatibility:

  • Hot syrups and toppings (85-95°C)

  • Dessert sauces and concentrates

  • High-viscosity food products

  • Culinary concentrates

• Container Types: Glass bottles up to 1000ml capacity

• Closure System: Aluminum screw caps with thread rolling

• Core Components:

  • Rotary glass bottle rinsing system

  • High-temperature dosing system

  • Rotary thread-rolling capper

  • Orbital (disc-type) cap orienter with elevator feed

  • Plate conveyor system

  • Protective safety guarding

• Temperature Range: Up to 95°C hot-fill capability

• Production Capacity: High-speed operation suitable for medium to large production volumes

• Control System: Programmable logic controller with touchscreen interface

• Container Types: Glass bottles of various sizes and shapes

• Viscosity Range: Medium to high viscosity formulations

• Core Components:

  • Precision dosing system for viscous products

  • Rotary filling technology

  • Automatic capping mechanism

  • Glass bottle handling system

  • Food-grade construction

• Production Capacity: Adjustable speed up to 120 bottles/minute

• Filling Accuracy: ±0.5% volume accuracy

• Construction Materials: 304/316L stainless steel, food-grade plastics

Technical Advantages:

• Hot-Fill Capability: Handles products at temperatures up to 95°C

• Thread Rolling Technology: Forms threads on aluminum caps during application

• Precision Dosing: Accurate fill volumes with ±0.5% accuracy

• Hygienic Design: Full CIP capability and sanitary construction

• High Efficiency: Continuous rotary operation maximizes output

• Versatile Handling: Accommodates various glass bottle shapes and sizes

• Quality Assurance: Ensures proper seal integrity and tamper evidence

• Precision Viscosity Handling: Specialized pumps and valves for consistent product flow

• Food-Grade Construction: Compliant with food safety regulations (FDA, EU standards)

• Zero-Drip Filling: Clean operation with automatic anti-drip system

• Quick Changeover: Easy adjustment for different bottle sizes and products

• Temperature Control: Optional heating jackets for temperature-sensitive products

• Quality Assurance: Vision inspection systems available

• User-Friendly Interface: Touchscreen control with recipe storage

Special Features:

• Orbital Cap Orienter: Ensures proper cap alignment and feeding

• Elevator Feed System: Continuous cap supply for uninterrupted operation

• Thermal Management: Maintains product temperature throughout process

• Secure Sealing: Thread rolling creates reliable, tamper-evident closures

• Easy Changeover: Quick adjustments for different bottle and cap sizes

• Production Monitoring: Real-time tracking of output and quality parameters

• Gentle Product Handling: Minimizes product aeration and preserves quality

• Versatile Capability: Handles products with particulates and inclusions

• Sanitary Design: Meets 3-A sanitary standards where required

• Maintenance Access: Easy-to-clean design with quick-disconnect components

• Flexible Configuration: Customizable for specific product characteristics

Applications:

• Beverage Industry: Coffee syrups, cocktail mixers, beverage bases

• Dairy & Desserts: Ice cream toppings, dessert sauces, sweet spreads

• Bakery Products: Cake glazes, icing systems, baking syrups

• Food Service: Portion-controlled packaging for commercial use

• Specialty Foods: Gourmet sauces, premium condiments, artisanal products

Operation Benefits:

• Extended Shelf Life: Hot-fill process ensures product preservation

• Premium Presentation: Glass bottles with aluminum closures enhance brand image

• Production Efficiency: Integrated system reduces handling and processing time

• Quality Consistency: Uniform filling and secure sealing across all containers

• Labor Savings: Automated operation reduces manual intervention

• Space Optimization: Compact design minimizes floor space requirements

• High Efficiency: Reduced changeover time between products

• Product Savings: Minimal product waste during changeovers

• Space Optimization: Compact integrated design saves floor space

• Compliance Ready: Documentation for food safety certifications

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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