Description

Conquer the Challenges of High-Count Capsule Packaging

Filling large-count bottles is one of the most time-consuming processes in a packaging line. Standard single or twin-nozzle machines create a significant bottleneck. The LTC-100’s four-nozzle system is the definitive solution, transforming a lengthy operation into an efficient one. By dividing the total count among four high-speed nozzles, it completes the task in a fraction of the time, dramatically increasing your line’s overall throughput and profitability for bulk orders.

Engineered for the Demands of Bulk Production

This machine addresses the specific pain points of high-volume packaging:

• Reduced Cycle Time: Filling a 1,000-count bottle with a single nozzle is slow. With four nozzles, the effective count per nozzle is only 250, slashing the filling time.

• Stability for Heavy Bottles: The machine is built to accommodate the size and weight of large HDPE bottles or glass jars without compromising speed or accuracy.

• Continuous Operation: Designed for integration with bulk supply systems to support extended, unattended production runs.

Technical Specifications at a Glance

• Product Specialization: Hard Gelatin Capsules, Softgels

• Dosing Principle: Linear automatic counting with four nozzles

• Primary Application: High-count filling into large containers (e.g., 500-count, 1000-count bottles)

• Control System: Industrial PLC with Touch Screen HMI

• Configuration: Four (4) high-speed dispensing nozzles, bulk hopper

Ideal for Large-Volume, High-Count Manufacturing

• Pharmaceutical Mass Production: Filling large prescription containers for pharmacies and hospitals.

• Nutraceutical & Vitamin Brands: Packaging high-count supplement bottles for wholesale and retail markets.

• Contract Manufacturers: Serving clients who require large-volume, stock-keeping units (SKUs) with high capsule counts.

Key Features.

Four-Nozzle Bulk Filling: Four high-speed dispensing nozzles work in concert to rapidly fill large-count containers, drastically reducing cycle times for bottles of 500 capsules or more.

Optimized for Large Containers: The mechanical design, including nozzle height and stability, is configured for handling large, heavy bottles and jars commonly used in bulk packaging.

High-Speed Precision Counting: Advanced optical counting sensors ensure 100% accuracy even at maximum speeds, preventing costly overfills or underfills in high-value batches.

Robust Linear Conveyance: A heavy-duty linear transport system ensures smooth and stable movement of large containers through the filling stations.

Bulk Hopper System: Equipped with a large-capacity hopper or integrated feeding system to minimize downtime for refilling during long production runs.

Industrial Control System: A robust PLC with a touch-screen interface allows for easy input of high count targets and provides real-time monitoring of production totals and efficiency.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!