LTC-100: Automatic Linear Doser for Hard Gelatin Capsules

The LTC-100 is an automatic linear dosing system engineered for high-speed, precise counting and filling of hard gelatin capsules into bottles, blisters, or other containers. Its linear design ensures gentle handling and accurate positioning, making it a reliable and efficient solution for pharmaceutical, nutraceutical, and dietary supplement production lines.

Description

Ensure Precision and Efficiency in Your Capsule Packaging Line

Hard gelatin capsules are a universal format for delivering supplements and pharmaceuticals . The LTC-100 Automatic Linear Doser is your solution for integrating high-speed, precise capsule handling directly into your packaging line. It ensures every container receives the exact capsule count, minimizing product giveaway and preventing costly underfills that can lead to compliance issues.

Advanced Technology for Unmatched Accuracy and Gentleness

Unlike rotary systems, the linear doser operates on a straight-line path, which is inherently gentler on products.

  • Advanced Sensor Technology: Utilizes high-precision sensors to count each capsule reliably as they pass a single point, ensuring accuracy.

  • Programmable Logic Control: A central PLC allows for easy setup and storage of dosing parameters for different products and container sizes, facilitating quick changeovers .

  • No Container, No Fill: The system can be integrated with sensors to ensure it only operates when a container is correctly positioned, preventing product waste.

Technical Specifications at a Glance

  • Dosing Principle: Linear automatic counting and filling

  • Suitable Products: Hard Gelatin Capsules (sizes 5 to 000) 

  • Counting Speed: Likely in the range of 600 to 1,200 capsules per minute, depending on capsule size and machine configuration (based on comparable equipment) 

  • Counting Accuracy: Can achieve accuracies of ±1 capsule (based on comparable equipment) 

  • Control System: Programmable Logic Controller (PLC) with Touch Screen HMI 

  • Construction: Stainless steel contact parts, cGMP compliant design 

Ideal for High-Value, Sensitive Applications

This doser is the go-to solution for industries where precision and cleanliness are non-negotiable.

  • Pharmaceutical & Biotech: Precise counting and filling of drug-containing capsules for clinical trials and commercial batches .

  • Nutraceutical & Supplements: High-speed packaging of vitamin, mineral, and herbal supplement capsules .

  • Cosmetics & Personal Care: Handling capsules used in cosmetic products .

Key Features.

High-Speed Linear Dosing: Achieve rapid and precise capsule counting and filling with a smooth, linear motion system.

Gentle Product Handling: The linear design minimizes impact and abrasion, protecting delicate capsules from damage.

High Precision Counting: Advanced sensor technology (e.g., photoelectric sensors) ensures counting accuracy, with capabilities for ±1 piece common in this equipment class.

Versatile Container Compatibility: Designed to fill capsules into a wide range of containers, including bottles and blister packs.

User-Friendly Control Panel: Simple PLC and touch-screen interface for easy operation, recipe management, and real-time monitoring.

cGMP Compliant Design: Constructed with materials and finishes that meet industry hygiene and good manufacturing practice standards.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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