Description

Achieve Maximum Production Output with Multi-Lane Efficiency

For large-scale manufacturers, maximizing the output of a single machine is critical for operational efficiency and return on investment. The LTC-100 with its six-lane filling system is the ultimate solution. By filling six containers simultaneously, it effectively multiplies the throughput of a standard single-lane machine, drastically reducing the cost per filled unit and enabling you to meet aggressive production targets with fewer machines and less floor space.

How the Six-Lane System Revolutionizes High-Volume Packaging

The machine’s design is centered around parallel processing:

1. Simultaneous Container Placement: An operator or automated system places empty containers under all six dispensing chutes.

2. Synchronized Counting & Filling: The machine counts and dispenses capsules into all six containers in a single, coordinated cycle.

3. Batch Completion: All six containers are filled to the preset count at the same time, after which they are removed and replaced as a set.
   This batch-processing approach is exponentially more efficient than sequential filling, especially for high-count bottles.

Technical Specifications at a Glance

• Product Specialization: Hard Gelatin Capsules, Softgels

• Dosing Principle: Multi-lane automatic counting and filling

• Key Feature: Six (6) independent filling lanes/chutes

• Throughput Class: Industrial, High-Volume

• Control System: Centralized PLC with Touch Screen HMI

Ideal for Large-Scale, High-Output Manufacturing

• Large Pharmaceutical Companies: High-volume production of prescription and OTC medications in capsule form.

• Major Nutraceutical Brands: Filling high-demand supplements like fish oil, vitamins, and herbal extracts in large batch sizes.

• High-Volume Contract Packagers: Serving multiple large clients who require massive output capabilities and short lead times.

Key Features.

Lane Simultaneous Filling: The core innovation. Six independent filling chutes operate concurrently, allowing multiple containers to be filled at once, maximizing throughput and reducing cycle time per bottle.

Industrial-Scale Capacity: Engineered for high-volume production environments, capable of meeting the output demands of large-scale pharmaceutical and nutraceutical manufacturing.

Precision Multi-Channel Counting: Advanced sensor systems ensure accurate capsule counts across all six lanes simultaneously, maintaining quality control at high speeds.

Synchronized Dispensing System: A robust mechanical and control system ensures reliable and consistent operation across all filling lanes.

High-Speed Operation: Designed to significantly outperform single, twin, or even quad-lane systems, making it ideal for large-batch, long-run production.

User-Friendly Central Control: An intuitive PLC with a touch-screen interface allows for centralized management of all six lanes, including batch counting and production monitoring.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!