Description

Eliminate Counting Errors with 100% Verification

In pharmaceutical and supplement manufacturing, a single counting error can lead to a costly product recall or a compliance violation. The LTC-100’s dual-counting system is your ultimate safeguard. The primary counter manages the high-speed filling, while the secondary counter acts as an independent verifier. If any discrepancy is detected, the system can be programmed to alert the operator or stop automatically, preventing inaccurate batches from proceeding down the line.

How the Dual-Counting Technology Works

The machine’s advanced design incorporates two separate sensing technologies (e.g., high-resolution optical sensors) positioned at different points in the tablet path.

1. Tablets are singulated and transported along the linear track.

2. Counter #1 performs the initial count.

3. Counter #2 performs a verification count milliseconds later.

4. The control system compares the data from both counters in real-time. Only when both counts match is the dose considered valid and released into the container.

Technical Specifications at a Glance

• Product Specialization: Tablets, Caplets, Soft Chews

• Dosing Principle: Linear automatic counting with dual verification

• Counting Accuracy: Virtually 100% with dual-system verification

• Control System: PLC with Touch Screen HMI, data logging capabilities

• Construction: cGMP compliant, stainless steel contact parts

Ideal for Compliance-Critical Industries

• Pharmaceutical Manufacturing: Counting prescription drugs, over-the-counter medications, and clinical trial supplies where dosage accuracy is paramount.

• Nutraceuticals & Vitamins: Ensuring precise counts for high-volume vitamin tablets, mineral supplements, and herbal products.

• Veterinary Pharmaceuticals: Accurate dosing for animal health products.

Key Features.

Dual-Counter Verification System: Two independent, high-precision sensors count every tablet, providing a cross-check to guarantee 100% counting accuracy and eliminate costly errors.

Gentle Linear Handling: A smooth, straight-line transport system minimizes tablet tumbling and contact, reducing the risk of chipping, breaking, or dusting, especially for coated or fragile tablets.

Unmatched Accuracy for Compliance: Essential for meeting strict pharmaceutical GMP standards where dosage count is non-negotiable. Provides a verifiable audit trail of counting accuracy.

High-Speed Operation: Designed for efficient integration into production lines, maintaining high throughput without sacrificing precision.

User-Friendly PLC Control: An intuitive touch-screen interface allows for easy setup, recipe management for different tablet types, and real-time monitoring of both counter data.

Versatile Tablet Handling: Capable of counting a wide range of tablet sizes, shapes, and types, from small round pills to large caplets.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!