Description

Double Your Packaging Line’s Efficiency

The biggest bottleneck in semi-automatic and many automatic dosing systems is the downtime required to load empty containers. The LTC-100 with dual accumulation tables solves this problem completely. This system effectively doubles your productive uptime by allowing an operator to keep one table constantly supplied, while the machine continuously fills from the other. This is a game-changer for high-volume production of vitamins, over-the-counter drugs, and other tablet-based products.

How the Dual-Table System Works

The workflow is designed for seamless, continuous operation:

1. Station A (Filling): The machine counts and dispenses tablets into containers on the first accumulation table.

2. Station B (Loading): Simultaneously, the operator places empty containers (bottles, jars, etc.) onto the second, identical accumulation table.

3. Automatic Switchover: Once filling is complete on Station A, the machine’s dispensing head automatically moves to Station B and begins filling the pre-positioned containers.

4. Continuous Cycle: The operator now removes the filled containers from Station A and reloads it with empties, ready for the next cycle. This process repeats indefinitely.

Technical Specifications at a Glance

• Product Specialization: Tablets, Caplets, Soft Chews

• Dosing Principle: Linear automatic counting with dual accumulation stations

• Key Feature: Two independent accumulation/work tables

• Control System: PLC with Touch Screen HMI

• Construction: cGMP compliant, stainless steel contact parts

Ideal for High-Throughput Applications

• Nutraceuticals & Vitamins: High-speed packaging of high-volume products like multivitamins, mineral supplements, and herbal extracts.

• Pharmaceutical Manufacturing: Efficient counting and filling of over-the-counter (OTC) medications and prescription drugs in large batch sizes.

• Contract Packaging: Ideal for facilities that need to quickly switch between different client projects with minimal setup time.

Key Features.

Dual Accumulation Tables for Uninterrupted Operation: The core innovation. One station fills while the other is being loaded by the operator, ensuring zero downtime for container changeover and dramatically increasing overall equipment effectiveness (OEE).

High-Speed Linear Counting: Advanced optical sensors and a smooth linear transport mechanism ensure precise, high-speed tablet counting without damage to coated or fragile products.

Gentle Product Handling: The linear design minimizes tablet-to-tablet contact and tumbling, reducing the risk of chipping, breaking, or dusting.

User-Friendly PLC Control: An intuitive touch-screen interface allows for easy recipe management, real-time monitoring of count data, and simple switching between the two accumulation tables.

Designed for High-Volume Production: This configuration is specifically for environments where maximizing line speed and minimizing operational interruptions are critical to profitability.

cGMP Compliant Design: Constructed with hygiene and cleanability in mind, using materials suitable for pharmaceutical production environments.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!