Description

LTC-100: Automatic Linear Doser for Soft Gelatin Capsules

Protect Your High-Value Softgel Products

Soft gelatin capsules are among the most challenging products to handle automatically. Their pliable nature makes them susceptible to damage in standard equipment. The LTC-100’s core innovation is its gentle linear motion, which eliminates the tumbling and pressing forces of traditional systems. This directly preserves your product’s perfect appearance, prevents leaks, and rejects waste, safeguarding your brand’s premium quality.

The Technology Behind Gentle Precision

The machine’s design addresses the specific pain points of softgel handling:

• Low-Impact Transfer: Capsules are guided, not forced, along the path to the filling point.

• Anti-Stick Engineering: Critical components use specialized materials (e.g., PTFE-coated guides, specific stainless steel finishes) to prevent capsules from adhering and causing jams.

• Accurate, Non-Contact Sensing: High-resolution sensors count each softgel without physical contact, ensuring 100% accuracy without risk of damage.

Technical Specifications at a Glance

• Product Specialization: Soft Gelatin Capsules (various sizes and shapes, e.g., round, oval)

• Dosing Principle: Linear automatic counting and filling

• Typical Speed: Comparable to hard capsule systems, but optimized for gentle handling.

• Accuracy: High-precision counting to ensure correct fill quantities.

• Control System: User-friendly PLC with touchscreen interface for recipe management.

Ideal Applications for the Softgel Specialist

• Nutraceuticals & Vitamins: Fish oil, Vitamin D, CoQ10, and other oil-based supplements.

• Pharmaceuticals: Prescription medications in softgel form.

• Cosmeceuticals: Beauty supplements and specialized health products.

Key Features.

Gentle Linear Handling: A low-friction, straight-line transport system minimizes stress and rotation, protecting the integrity of delicate softgels.

Precision for Delicate Products: Specifically designed to handle the pliable, sticky, and easily damaged nature of soft gelatin capsules without marring their surface.

High-Speed Counting: Advanced optical sensors ensure accurate counting at production-line speeds, maintaining a consistent flow.

Non-Stick Surfaces: Contact parts are made from or coated with materials that prevent the adhesive softgels from sticking, ensuring reliable operation.

Easy Cleanability & Changeover: Simplified design allows for quick cleaning and minimal downtime when switching between different softgel products.

cGMP Compliant Design: Constructed with hygiene and cleanability in mind, suitable for pharmaceutical and nutraceutical environments.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!