Description

The High-Output Engine for Modern Beverage Lines

The LR-500 Automatic Rotary Filling and Capping Monoblock is designed as the productivity powerhouse for beverage manufacturers aiming to scale their output. Utilizing a continuous rotary platform, it seamlessly integrates filling and capping processes to achieve high-speed throughput essential for competitive markets in Southeast Asia, Africa, the Middle East, and Latin America. This machine is specifically built for PET bottle packaging, offering the speed, hygiene, and reliability needed to meet the demands of regional and international brands producing carbonated and non-carbonated drinks.

Core Technology: Rotary Efficiency & Gentle Handling

• Rotary Filling System: The heart of the LR-500 is its precision rotary filling carousel. Bottles are indexed onto a rotating platform where they are filled simultaneously by multiple filling valves. This continuous motion eliminates the stop-start cycles of linear machines, enabling significantly higher production speeds (often thousands of bottles per hour).

• Rotary Capping Station: Synchronized with the filler, a rotary capping head applies screw caps or other closures with consistent torque at full line speed. This integrated «monoblock» design ensures perfect bottle-cap alignment and reduces transfer points.

• Air Conveyor System: A key feature is the low-friction air conveyor. It uses a cushion of air to transport empty and filled PET bottles gently between stations. This minimizes bottle contact, reduces scuffing or tipping, and lowers maintenance compared to traditional belt conveyors.

Technical Specifications & Performance Features

• Machine Type: Fully Automatic Rotary Monoblock (Filling + Capping).

• Operation: Continuous rotary motion for high-speed output.

• Filling Technology: Rotary volumetric filling valve system.

• Capping Technology: Rotary capping head for various screw caps (snap caps, sports caps optional).

• Bottle Handling: Low-pressure air conveyor system.

• Bottle Compatibility: PET bottles, sizes from 0.33L to 2.0L (standard and custom shapes).

• Output Speed: Engineered for medium to high-volume production; specific BPH (Bottles Per Hour) depends on valve count and bottle size.

• Construction: Hygienic, industrial design with product contact parts in AISI 304 or 316L Stainless Steel. Easy-clean surfaces and enclosed mechanics.

• Control System: Advanced PLC with Color Touchscreen HMI for full control, recipe management, production data, and diagnostic monitoring.

• Key Features: Compact footprint for its output, low maintenance design, CIP (Clean-in-Place) capability optional, and energy-efficient operation.

Universal Beverage Applications

The LR-500’s versatile design makes it suitable for a vast range of liquid products:

• Carbonated Beverages: Soft drinks (CSD), carbonated mineral water, beer, cider, kvass.

• Non-Carbonated Beverages: Still water, flavored water, ready-to-drink (RTD) tea, juices, sports drinks, liquid dairy.

• Other Liquids: Edible oils, vinegar, and low-viscosity sauces.

Engineered for Uptime & Global Production Support

Choosing the LR-500 means investing in a line designed for maximum operational efficiency (OEE). We support this with a global infrastructure to ensure your success:

• Maximized Productivity: The rotary design delivers the highest possible output for your floor space, providing a clear return on investment.

• Reduced Operational Risk: Robust construction and simplified mechanics ensure reliability in demanding production environments.

• Comprehensive Global Support: Backed by our 24/7 multilingual technical support, regional service hubs (Dubai, Hanoi, Lagos), and fast spare parts delivery to minimize downtime anywhere in our key markets.

• Compliance & Customization: Built to GMP-ready standards with relevant certifications (CE, EAC). We offer product-specific engineering and voltage customization (110V-480V) to ensure seamless integration into your existing plant.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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