Description

Precision Packaging for Oral and Topical Non-Sterile Formulations

The LR-500 Rotary Monoblock is a specialized solution for manufacturers of non-sterile medicinal products and health supplements. Designed to meet the rigorous demands of the pharmaceutical and nutraceutical industries, it provides a reliable, high-output system for packaging a wide range of viscosities—from liquid syrups to thick pastes. For companies in growth markets seeking to enhance quality and scale production, this machine offers the precision and compliance features necessary to supply both domestic and international markets with confidence.

Automated Handling with Integrated Disc-Type Container Orienter

This machine’s efficiency is rooted in its automated material handling. Empty plastic vials are fed into the integrated disc-type container orienter. This system precisely aligns each container, ensuring it is correctly positioned for the entire process. The oriented vials are then transferred to the rotary platform where they undergo accurate volumetric filling by the rotary dosing system. Subsequently, an elevator-type cap orienter supplies closures to the rotary capping station, which applies them with consistent torque to ensure a secure, tamper-evident seal—all in one continuous, synchronized operation.

Technical Specifications for Pharma & Nutraceutical Production

• Machine Type: Fully Automatic Rotary Monoblock with Integrated Disc-Type Container Orienter and Elevator-Type Cap Orienter.

• Process: Designed for non-sterile liquid, viscous, and paste filling.

• Filling Technology: High-accuracy rotary dosing system (piston or pump-based for versatility).

• Capping Technology: Rotary capping head with precise torque control.

• Container Compatibility: Plastic vials and bottles of various sizes for pharmaceutical and supplement use.

• Output Speed: High-speed rotary platform configurable for medium to large batch production.

• Construction: Full GMP-compliant, pharmaceutical-grade design. All product contact parts are AISI 316L Stainless Steel, with electropolished finishes, rounded corners, and easy-clean surfaces.

• Cleanability: Designed for thorough cleaning and sanitization; CIP/SIP capabilities are available as a critical option.

• Control System: Advanced PLC with Touchscreen HMI supporting recipe management, comprehensive data logging, and audit trails for quality assurance.

Target Applications: From Syrups and Tinctures to Ointments

This versatile monoblock is the ideal solution for a broad spectrum of non-sterile products:

• Pharmaceuticals: Oral liquid drugs (cough syrups, analgesics), topical solutions, ointments, gels.

• Dietary Supplements (BADs): Liquid vitamins, herbal tinctures, fish oils, probiotic liquids.

• Nutraceuticals & Health Products: Sports nutrition drinks, wellness shots.

Engineered for GMP Compliance and Global Regulatory Support

Investing in this LR-500 monoblock means investing in a system built for regulatory readiness. Its design philosophy inherently supports compliance with cGMP, FDA 21 CFR Part 211, and other international pharmaceutical standards. We provide comprehensive support to ensure your success, including validation assistance (IQ/OQ/PQ documentation), 24/7 technical support from pharma-trained engineers, and a global spare parts network. Our regional hubs in Dubai, Hanoi, and Lagos ensure responsive service to keep your critical production lines operational and compliant.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!