Description

The Hygienic Core of Modern Dairy Packaging

The LR-500 Automatic Rotary Aseptic Monoblock is engineered to meet the highest standards of hygiene and efficiency required in dairy processing. For producers in Southeast Asia, Africa, the Middle East, and Latin America looking to offer safe, long-life dairy products, this machine provides the critical technology to prevent post-pasteurization contamination. By integrating filling and capping within a closed, protected chamber, it acts as the secure heart of your packaging line, ensuring the purity and taste of your milk, yogurt drinks, and other delicate dairy formulations are preserved from tank to sealed bottle.

Closed-System Aseptic & Ultra-Clean Filling Technology

The key to the LR-500 Aseptic is its «closed execution» or enclosed design. This is not merely a cover; it is an integrated system that significantly reduces the risk of airborne or environmental contamination during the filling process.

• Protected Environment: The critical filling and capping zones are shielded, often maintained under slight overpressure with HEPA-filtered air to meet ultra-clean (ISO Class 5) or aseptic conditions.

• Sterile Path: The product path, from the inlet to the filling valve, is designed to be sterilisable, typically via SIP (Sterilize-in-Place) procedures using saturated steam or superheated water.

• Aseptic Capping: The cap transport and application system is integrated into the protected zone, ensuring sterile caps are applied to filled bottles without breaking the clean environment.

Technical Specifications & Hygienic Design Features

• Machine Type: Fully Automatic, Closed-Design Rotary Monoblock (Aseptic/Ultra-Clean Filling + Capping).

• Hygiene Level: Designed for Aseptic, ESL (Extended Shelf Life), or Ultra-Clean filling processes.

• Filling Technology: Rotary volumetric or gravity filling system with sterile product manifold.

• Capping Technology: Rotary capping head with integrated hygienic cap sorter and orienter for screw caps or foil seals.

• Container Compatibility: Plastic (HDPE, PET) and glass bottles, common in dairy formats.

• Output Speed: High-speed rotary platform suitable for medium to large-scale dairy production.

• Construction: Fully hygienic, dairy-grade design. All product contact surfaces are AISI 316L Stainless Steel, electropolished. Features fully drainable surfaces, rounded corners, and USDA/FDA-compliant materials.

• Cleaning & Sterilization: Full CIP (Clean-in-Place) and SIP capabilities integrated into the machine design for automated, validated cleaning cycles.

• Control System: Advanced PLC with Color Touchscreen HMI with recipe management, data logging for batch tracing, and full control over sterilization cycles.

Target Dairy Products & Applications

This monoblock is the ideal solution for a wide range of sensitive liquid dairy products:

• Milk: UHT (Ultra-High Temperature) milk, ESL (Extended Shelf Life) milk, flavored milk.

• Fermented Dairy Products: Drinking yogurt, kefir, liquid yogurt, buttermilk, ryazhenka.

• Dairy-Based Drinks: Probiotic drinks, whey-based beverages, dairy desserts in liquid form.

• Plant-Based Alternatives: Can be adapted for aseptic filling of plant-based milk alternatives.

Engineered for Food Safety & Global Dairy Support

• Shelf-Life Assurance: By preventing recontamination, it is the single most important machine for achieving the intended long, ambient, or chilled shelf-life of your product.

• Regulatory Compliance: The machine is built to principles of GMP, HACCP, and 3-A Sanitary Standards where applicable, facilitating audits and market access.

• Operational Efficiency: Automated CIP/SIP reduces downtime and ensures consistent, validated cleaning, while the rotary design delivers high output.

• Global Dairy Expertise: We provide specialized support for dairy applications, including 24/7 technical assistance, validation support documentation, and service engineers familiar with aseptic processes. Our regional hubs ensure fast response for dairy producers in key growth markets.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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