Description

High-Throughput Precision for Diverse Liquid Packaging

The LR-500 High-Speed Rotary Filling and Capping Monoblock represents a versatile and powerful packaging solution engineered to meet the diverse needs of modern chemical and cosmetic manufacturing. Built on a reliable rotary platform, this monoblock integrates filling and capping into one continuous, high-efficiency process, maximizing output while minimizing floor space and product handling.

Core Technology & Automated Workflow

This system is centered around a continuous rotary motion that allows for simultaneous operations at multiple stations. Containers are automatically fed into the system and indexed with precision.

1. Precision Rotary Dosing: The machine utilizes an advanced rotary dosing system that provides highly accurate volumetric filling for liquids ranging from free-flowing to highly viscous. The system is designed to handle products prone to foaming without compromising fill accuracy.

2. Advanced Cap Handling: A standout feature is the integrated orbital disc-type cap orienter. This system, coupled with an elevator feeder, ensures a consistent, untangled supply of caps (screw caps, snap lids, dispensing closures) which are precisely oriented and placed onto the containers.

3. Secure Rotary Capping: Following filling, containers move to the rotary capping station where caps are applied with consistent, programmable torque to ensure a perfect, leak-proof seal every time.

Technical Specifications & Robust Design

• Machine Type: Fully Automatic, High-Speed Rotary Monoblock (Filling + Capping)

• Filling Technology: Rotary Volumetric Dosing System

• Capping Technology: Rotary Capping Head with Orbital Disc-Type Cap Orienter and Elevator Feed

• Product Compatibility: Liquid to viscous products; including foaming, aggressive, and abrasive formulations (e.g., shampoos, cleaners, motor oils, acids).

• Container Compatibility: Small containers, bottles, and canisters (typically from 100ml to 5L+).

• Output Speed: Designed for high-volume production, with output rates scalable based on container size and product characteristics.

• Construction & Hygiene:

  • GMP-Ready Design: Framework and guarding designed for easy cleaning and maintenance.

  • Material Contact Parts: Constructed from AISI 316L Stainless Steel for superior corrosion resistance against aggressive chemicals.

  • Seals & Gaskets: Compatible with a range of chemical-resistant materials (EPDM, FKM/Viton, PTFE) to match product requirements.

• Control System: User-friendly PLC with Multi-Language Touchscreen HMI for intuitive operation, recipe storage, production data logging, and diagnostic monitoring.

• Key Features: Quick changeover between formats, CIP (Clean-in-Place) capabilities optional, robust construction for 24/7 operation, and safety guarding throughout.

Target Industries & Product Applications

This monoblock is engineered for flexibility across multiple high-demand sectors:

• Cosmetics & Personal Care: Shampoos, conditioners, shower gels, liquid soaps, hand creams, lotions.

• Household & Institutional Chemicals: Laundry detergents, dish soaps, floor cleaners, disinfectants, degreasers.

• Automotive & Industrial Chemicals: Motor oils, brake fluids, antifreeze, car wash concentrates, lubricants, industrial solvents.

• Agrochemicals: Liquid fertilizers, pesticides, herbicides.

• General Industrial: Adhesives, sealants, construction chemicals.

The LR-500 Advantage: Global Support for Growth Markets

We understand the operational challenges in Southeast Asia, Africa, the Middle East, Latin America, and Eastern Europe. The LR-500 is not just a machine; it’s part of a comprehensive support package:

• Unmatched Support Network: Benefit from our 24/7 multilingual technical support, local technicians in 18 countries, and region-specific spare parts inventories for rapid response and minimal downtime.

• Compliance & Certification: The machine is built to international standards and can be supplied with relevant certifications (CE, EAC, ISO 9001). ATEX-rated options are available for handling flammable solvents.

• Customization & Engineering: We offer rapid product-specific configurations and voltage customization (110V-480V) to ensure seamless integration into your plant, supported by free line configuration and throughput validation testing.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!