Description

Complete Turnkey Solution for High-Volume Solid Dosage Form Packaging

The LP-300 High-Speed Automated Packaging Line represents the latest advancement in packaging technology, featuring rotary systems for maximum throughput and precision. This robust line is designed for continuous operation in high-volume pharmaceutical and nutraceutical production environments, automating the entire process from empty jar feeding to labeled, sealed output with minimal operator intervention .

Key Features & Benefits:

• High-Speed Operation: 6-nozzle counting system enables exceptional throughput rates.

• Complete Quality Assurance: Integrated checkweigher ensures perfect fill weights.

• Advanced Cotton Dispensing: Automated precision cotton placement system.

• Rotary Technology: Rotary capper and labeler for maximum efficiency.

• Pharmaceutical Grade: Full GMP compliance with easy-clean design.

• Flexible Packaging: Handles both cylindrical and flat containers.

Core System Components & Workflow

1. Disc-Type Container Orienter: High-speed container handling and orientation system that ensures jars are correctly positioned for filling.

2. 6-Nozzle Linear Vibratory Counting System: The heart of the line. This multi-head counter ensures ultra-high-speed, gentle, and precise counting of tablets or capsules into jars, minimizing count inaccuracies and product damage .

3. Automatic Cotton Dispenser: A specialized unit that precisely measures, cuts, and dispenses a plug of cotton into the jar on top of the product.

4. Disc-Type Cap Orienter: Automatically feeds, correctly aligns, and places lids (screw caps) onto the filled jars.

5. Rotary Torque Capping Station: A high-speed rotary capping system that applies and tightens screw caps with precise, consistent torque to ensure a secure seal.

6. Induction Sealing Station: Applies a hermetic, tamper-evident foil seal under the cap for enhanced product safety, freshness, and consumer confidence .

7. Checkweigher: An integrated weight verification system that automatically checks the weight of each jar and rejects any underweight or overweight containers, ensuring quality control.

8. Rotary Pressure-Sensitive Labeling System: Applies self-adhesive labels accurately onto both cylindrical and flat containers at high speeds.

9. Plate-Type Rotary Conveyor: Provides a stable and continuous transport platform for containers throughout the entire process.

Technical Specifications Overview

Note: A full technical datasheet with speeds, accuracy rates, power requirements, and dimensions should be provided here.

Industry Applications

• Pharmaceuticals: Non-sterile solid dosage forms like coated tablets and hard shell capsules for various medications .

• Nutraceuticals & Dietary Supplements (BACDs): Vitamins, probiotics, herbal supplements, and specialized health products in tablet or capsule form .

• Sports Nutrition: Protein tablets, pre-workout capsules, and other performance supplements.

• Veterinary Products: Medications and supplements for animals.

Why Choose the LP-300 Line?

• Unmatched Versatility & Speed: Effortlessly handles different product types (tablets, capsules) and includes integrated cotton dispensing. The 6-nozzle counter and rotary systems ensure high throughput .

• Superior Accuracy & Quality: Precision counting combined with a checkweigher minimizes product giveaway and ensures every jar meets strict quality standards, protecting your brand’s reputation.

• Enhanced Productivity & ROI: Full automation drastically increases output per shift, reduces labor costs, and minimizes downtime, delivering a faster return on investment.

• Future-Proof Investment: Modular design allows for easy integration of additional components like vision inspection systems as your needs grow.

• Global Compliance & Trust: Built to meet international standards (GMP, CE), facilitating exports to global markets. The tamper-evident induction seal builds consumer trust .

Key Features & Benefits:

High-Speed Operation: 6-nozzle counting system enables exceptional throughput rates.

Complete Quality Assurance: Integrated checkweigher ensures perfect fill weights.

Advanced Cotton Dispensing: Automated precision cotton placement system.

Rotary Technology: Rotary capper and labeler for maximum efficiency.

Pharmaceutical Grade: Full GMP compliance with easy-clean design.

Flexible Packaging: Handles both cylindrical and flat containers.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!