Description

A Hygienic, Integrated Solution for Food Packaging

The LR-200 Rotary Station addresses a key concern in food packaging: initial container cleanliness. This automatic line combines a volumetric piston filler, a dedicated container rinse/purge module, and a screw capper into one efficient carousel system. By actively cleaning containers with air or a sterile mist immediately before filling, it significantly reduces the risk of contamination for sauces, syrups, edible oils, yogurts, and other pumpable food products, supporting your HACCP and GMP-based food safety protocols.

Technical Specifications & Configuration

• Machine Type: Fully Automatic Rotary (Carousel) Monoblock Line.

• Filling Principle: Volumetric piston dosing cylinder with sanitary check valves. Provides consistent, non-drip fills independent of product viscosity (handles liquids, thick, viscous, foaming, or paste-like substances).

• Key Hygiene Feature: Integrated module for rinsing or blowing out (purging) empty bottles/jars before they reach the filling nozzle.

• Filling Heads: 1 piston dosing cylinder (standard configuration).

• Capping Heads: Screw capping heads for plastic or aluminum screw caps.

• Container Handling: System includes five receiving stations on the carousel and is designed for stable handling of various jar and bottle shapes.

• Construction: Food-grade, GMP-ready design with 316L Stainless Steel (SS) contact parts. Supports Clean-in-Place (CIP) procedures.

Target Products & Packaging

• Products: Perfect for a wide range of wet and semi-wet food products: cooking sauces, ketchup, mayonnaise, salad dressings, liquid honey, jams, yogurt, cottage cheese, and edible oils.

• Containers & Closures: Designed for glass or plastic jars and bottles with wide or narrow mouths. Applies standard plastic or metal screw-on lids.

Key Benefits for Food Manufacturers

• Enhanced Food Safety: The integrated purge/rinse module is a proactive step to ensure container hygiene, protecting your brand and simplifying compliance with food safety standards.

• Reduced Product Waste: Precision piston dosing minimizes overfilling and underfilling, saving costly product and ensuring consistent net weight.

• Increased Line Efficiency: Combining three critical steps (clean, fill, cap) into one synchronized machine reduces labor, floor space, and transfer points where contamination can occur.

• Built for Global Food Production: Backed by our 24/7 multilingual support and regional hubs (Dubai, Hanoi, Lagos). The machine features voltage customization (110V-480V) and is built with food-grade certifications (CE, ISO) in mind.

Request a Free Line Configuration for Your Food Product

Optimize your food packaging line for hygiene and speed. Contact our food equipment specialists for a free consultation. Provide details about your product, container, and desired output for a tailored line configuration and throughput simulation.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!