Description

Engineered for High-Volume Cosmetic and Perfumery Manufacturing

The LR-200 represents the pinnacle of efficiency for brands requiring large-scale, reliable packaging of beauty and personal care products. This fully automatic rotary (carousel) station eliminates bottlenecks by integrating high-speed filling via positive displacement piston pumps with versatile capping options in one compact footprint. It is the ideal workhorse for contract manufacturers and established brands producing cosmetic oils, serums, creams, perfume samples, and other viscous products where output and flexibility are critical.

Technical Specifications & Advanced Configuration

• Machine Type: Fully Automatic Rotary (Carousel) Monoblock Station.

• Filling Principle: Volumetric piston dosing cylinders with check valves. Ideal for consistent, drip-free filling of products from thin liquids to thick pastes, regardless of viscosity or foaming tendency.

• Filling Heads: 2 piston dosing heads (standard).

• Capping Heads: Equipped with both plugging heads for dropper inserts and screw capping heads for plastic threaded caps.

• Feeding System: 5 multi-lane vibratory bowl feeders for high-capacity, oriented cap and dropper supply.

• Construction: Industrial-grade, GMP-ready design with 316L Stainless Steel (SS) contact parts. Built for durability and easy cleaning (CIP/SIP capable).

• Control & Integration: Advanced PLC with multi-language HMI for precise recipe control, speed adjustment, and seamless integration into full packaging lines.

Target Products & Packaging

• Products: Excellently handles a wide viscosity range: cosmetic essential oils, perfume concentrates, serums, lotions, creamy cleansers, hair masks, and viscous gels.

• Containers & Closures: Designed for small to medium bottles and vials. Specializes in applying dropper inserts (plug-type) and standard plastic screw caps, making it perfect for sample vials and premium oil packaging.

Why the LR-200 is Your Competitive Advantage

• Maximized Throughput: The multi-head piston filling and five cap feeders dramatically increase output per hour, reducing cost-per-unit and meeting tight production deadlines.

• Unmatched Versatility: Switch between different products, viscosities, and closure types (droppers and caps) with minimal changeover time, offering unparalleled line flexibility.

• Precision & Quality Assurance: Piston dosing guarantees fill volume accuracy to within ±0.5%, minimizing product giveaway and ensuring every unit meets quality standards. The robust capping ensures perfect seal integrity.

• Global Production Ready: Supported by our 24/7 multilingual engineering support and regional service hubs in Dubai, Hanoi, and Lagos. Includes voltage customization (110V-480V) and fast on-site commissioning to keep your line running anywhere in the world.

Scale Your Production with Confidence

Ready to upgrade your packaging capacity to the next level? Contact our automation specialists for a free, data-driven efficiency audit of your current line. We will provide a detailed throughput simulation and layout design to show how the LR-200 can transform your production output for cosmetics, oils, and perfumery.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!