LR-200 Automatic Ring-Type Monoblock Station for Shampoos and Strongly Foaming Liquids

LR-200 Automatic Ring-Type Monoblock Station for Shampoos and Strongly Foaming Liquids

Engineered for high-volume cosmetic production, the LR-200 Ring-Type Monoblock is a powerhouse for packaging shampoos, shower gels, liquid soaps, and other foaming products. Its unique ring conveyor system with four piston dosing heads enables exceptional speed and accuracy, even with challenging, aerated liquids. Designed for quick changeovers between diverse bottle shapes using interchangeable container holders (PAGs), this station is the ideal turnkey solution for FMCG brands and contract fillers in the personal care industry.

Description

High-Speed, Agile Packaging for the Cosmetics & Personal Care Industry

The LR-200 in its ring-type configuration is built to meet the demanding throughput and flexibility needs of modern cosmetic manufacturers. The continuous ring conveyor allows for smooth, high-speed container handling, while the quadruple piston dosing system delivers precise, consistent fills for a vast range of products—from thin, foaming micellar waters to thick creams and gels. This machine is the backbone for producers of shampoos, conditioners, liquid perfumes, skin creams, oral rinses, and body washes, enabling rapid production runs and minimal downtime between product changes.

Technical Specifications & Configuration

  • Machine Type: Fully Automatic Ring-Type (Annular) Monoblock Station.

  • Design Feature: Continuous ring conveyor system for efficient, high-capacity bottle flow.

  • Filling Principle: Four volumetric piston dosing cylinders with check valves. Excellently handles liquids, thick, viscous, paste-like, and especially foaming products without accuracy loss.

  • Filling Heads: 4 piston dosing heads for maximum output and speed.

  • Capping Heads: Screw capping head(s) for applying plastic screw caps.

  • Quick Changeover: Includes a set of interchangeable container holders (PAGs) to accommodate bottles and flasks of various formats, shapes, and diameters with minimal tooling change.

  • Construction: Hygienic, GMP-ready design with 316L Stainless Steel (SS) contact parts. Supports Clean-in-Place (CIP) procedures.

Target Products & Packaging

  • Products: Perfect for the entire cosmetic and personal care spectrum: shampoos, conditioners, shower gels, liquid hand soaps, skin lotions, creams, gels, mousses, micellar water, mouthwash, and liquid perfumes.

  • Containers & Closures: Handles plastic and glass bottles/flasks of numerous shapes and sizes. Applies standard plastic screw-on caps.

Driving Efficiency in Fast-Moving Consumer Goods (FMCG)

  • Maximized Production Speed: The combination of a ring conveyor and four filling heads delivers one of the highest outputs in its class, drastically reducing your cost per unit for high-volume items like shampoo and shower gel.

  • Built for Foams & Aerated Products: The positive displacement piston pump is the industry-preferred technology for foaming liquids, preventing air entrapment and ensuring every bottle gets the exact, specified volume of product.

  • Unmatched Line Flexibility: Quick-format changeover via PAG holders allows you to run multiple SKUs on the same line with dramatically reduced changeover time, increasing overall equipment effectiveness (OEE).

  • Global Support for 24/7 Production: Backed by our around-the-clock multilingual support and regional hubs in Dubai, Hanoi, and Lagos. The machine is built for reliability and comes with a 24-month performance guarantee to protect your continuous operation.

Request a Free Line Configuration for Your Personal Care Products

Streamline your cosmetic packaging with a machine designed for speed and versatility. Contact our FMCG packaging specialists for a free, no-obligation line analysis. Share your product list, container types, and target output to receive a customized throughput simulation and layout design.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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