Description

High-Speed Integrated Solution for Capsule Packaging with Quality Control

The LRP-200 is a fully automated, high-speed monobloc system specifically engineered for precision counting, filling, capping, and inspection of capsules into jars. Designed for pharmaceutical and nutraceutical (BACDs) manufacturers, this advanced turnkey solution ensures exceptional accuracy, efficiency, and product integrity while incorporating robust quality control measures.

The system combines a high-speed counting mechanism, automatic torque capping station, and integrated vision inspection system with rejection mechanism in a single, efficient unit. Constructed from GMP-compliant, AISI 304/316 stainless steel, the LRP-200 meets the most stringent hygiene and safety standards, making it ideal for pharmaceutical products requiring stringent quality assurance.

Key Features & Benefits:

• High-Speed Operation: Designed for high-throughput production environments.

• Integrated Vision Inspection: Automated quality control checks for defects, fill accuracy, and cap placement.

• Precision Counting: Accurate portion control for consistent fill quantities.

• Pharmaceutical Grade: GMP-compliant construction for pharmaceutical and nutraceutical applications.

• Quality Assurance: Rejection mechanism removes defective products automatically.

Core System Components & Workflow

1. High-Speed Counting System: Utilizes advanced technology to gently and accurately count capsules at high speeds, minimizing product damage and ensuring consistent fill counts. This system is specifically designed to handle the delicate nature of pharmaceutical capsules.

2. Torque Capping Station: Applies and tightens caps onto filled jars with consistent torque, ensuring a secure closure that protects the product from moisture and contamination.

3. Vision Inspection System: Integrated camera-based inspection system checks for various quality parameters including:

   • Fill accuracy and completeness

   • Cap presence and proper seating

   • Product defects or damage

   • Label presence and alignment

4. Rejection Mechanism: Automatically removes defective or non-conforming products from the production line based on inspection system feedback, ensuring only quality products proceed to packaging.

5. Linear Conveyor System: Transports jars smoothly between stations, ensuring a continuous and efficient packaging process.

Technical Specifications Overview

Industry Applications

• Pharmaceuticals: Capsules for medications, including prescription and over-the-counter drugs. The integrated inspection system ensures compliance with stringent pharmaceutical quality standards.

• Nutraceuticals & Dietary Supplements (BACDs): Vitamins, minerals, and other health supplements in capsule form. The vision inspection system maintains product quality and appearance standards.

Why Choose the LRP-200 Monobloc?

• Enhanced Quality Control: The integrated vision inspection and rejection system ensures only perfect products are packaged, reducing waste and maintaining brand reputation.

• High-Speed Efficiency: Designed for high-throughput production, reducing cycle times and increasing overall output.

• Regulatory Compliance: Built to meet international standards such as GMP, facilitating compliance with stringent regulatory requirements for pharmaceutical and nutraceutical products.

• Operational Efficiency: The monobloc design integrates multiple packaging and quality control steps into a single system, reducing labor costs and minimizing handling between processes.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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