Description

Twin-Screw Auger Monobloc for Precision Powder Filling & Capping

Complete Integrated Solution for Non-Sterile Powder Packaging.

High-Precision Powder Packaging Solution with Twin-Screw Dosing.

The LRP-100 is a fully automated, compact monobloc system specifically engineered for precision dosing, filling, and screw-capping of non-sterile medicinal powders into vials. Designed for pharmaceutical and nutraceutical (BACDs) manufacturers, this turnkey solution ensures exceptional accuracy, efficiency, and product integrity for a wide range of powdered products.

The system combines an auger dosing mechanism, automatic cap sorting and orienting system, and torque capping station in a single, efficient unit. Constructed from GMP-compliant, AISI 304/316 stainless steel, the LRP-100 meets stringent hygiene standards, making it ideal for sensitive powder products.

The LRP-100 Automated Monobloc represents advanced packaging technology for non-sterile powdered products, integrating multiple packaging steps into a single, efficient system. Designed for pharmaceutical manufacturers requiring precise powder dosing and secure containment, this monobloc solution eliminates the need for multiple standalone machines, reducing footprint and enhancing operational efficiency while maintaining the highest levels of accuracy and product quality.

Key Features & Benefits:

• Twin-Screw Precision: Dual auger systems ensure accurate powder dosing with minimal waste.

• Torque-Controlled Capping: Consistent screw capping with precise torque application.

• Continuous Operation: Dual hoppers allow for uninterrupted production runs.

• Pharmaceutical Grade: GMP-compliant construction for powder applications.

• High Efficiency: Rotary carousel design maximizes throughput in minimal space.

• Precision Powder Dosing: Auger dosing system ensures accurate fill volumes for consistent dosing.

• Automatic Cap Handling: Vibratory cap sorting and orienting system for correct cap placement.

• Secure Sealing: Torque capping provides consistent and secure closure for product protection.

• GMP Compliance: Pharmaceutical-grade construction for regulatory compliance.

• Compact Design: Space-saving monobloc system suitable for facilities with limited floor space.

The Twin-Screw Auger Monobloc represents advanced packaging technology for powdered products, integrating precision dosing, container handling, and capping into a single, efficient system. Designed for pharmaceutical and nutraceutical manufacturers requiring exact powder measurement and secure containment, this carousel-style monobloc delivers exceptional accuracy while minimizing product exposure and handling.

Core System Components & Workflow

1. Dual Product Hoppers: Two independent stainless steel hoppers allow for continuous operation and quick product changeover. The hoppers are designed for easy cleaning and are equipped with agitation systems to prevent powder bridging.

2. Twin-Screw Auger Dosing Systems: Two precision auger systems provide accurate powder measurement and dispensing. The augers are designed for various powder characteristics (free-flowing to cohesive) and can be quickly changed for different products.

3. Rotary Table/Carousel: A rotating platform smoothly transports vials through filling and capping stations. This design ensures precise positioning and reduces container handling issues.

4. Vibratory Cap Orienter: Automatically feeds, orients, and places screw caps onto filled vials. The system handles various cap sizes and styles with quick changeover capabilities.

5. Torque-Controlled Capping Head: Applies and tightens screw caps with consistent, pre-set torque. This ensures proper seal integrity while preventing container damage or over-tightening.

6. Vial Handling System: Automatically handles and orients vials for precise filling, ensuring correct positioning throughout the process. This system is designed to handle various vial sizes and shapes, providing flexibility for different product lines .

7. Cap Sorting and Orienting System: Automatically feeds, correctly orients, and places plastic caps onto filled vials before the capping process. This ensures proper cap alignment and prevents jams or misalignments during capping .

8. Torque Capping Station: Applies and tightens plastic caps onto filled vials with consistent, pre-set torque. This ensures a secure closure that protects the product from moisture, contamination, and tampering .

9. Linear Conveyor System: Transports vials smoothly between stations, ensuring a continuous and efficient packaging process. The conveyor is designed to handle the specific requirements of vials, preventing jams and ensuring consistent orientation .Infeed Accumulation Table: Provides buffer storage for empty containers, ensuring continuous operation and allowing for upstream equipment maintenance without stopping the monobloc.
10. Auger Dosing System: Utilizes a precision screw mechanism to accurately measure and dispense powdered products into vials. This system is specifically designed to handle various powder characteristics, ensuring consistent fill volumes and minimizing product waste

Technical Specifications Overview

Industry Applications

• Pharmaceutical Powders: Antibiotics, powdered medications, and other pharmaceutical preparations requiring precise dosing and contamination control.

• Nutraceuticals & Dietary Supplements (BACDs): Protein powders, vitamin mixes, probiotic blends, and other powdered health supplements.

• Specialty Chemicals: Precision powders where exact dosing and containment are critical.

• Veterinary Products: Medications and supplements for animals in powder form .

Why Choose This Twin-Screw Auger Monobloc?

• Enhanced Dosing Accuracy: The twin-screw auger system provides superior powder measurement consistency compared to single-auger systems, reducing product giveaway and ensuring dosage accuracy.

• Continuous Operation Capability: Dual hoppers allow for uninterrupted production — one hopper can be refilled while the other remains in operation, maximizing equipment utilization.

• Superior Containment: The closed system design minimizes powder exposure to the environment, protecting both operators and product integrity.

• Regulatory Compliance: Built to meet international GMP standards for pharmaceutical powder handling, with full documentation and validation support available.

• Quick Changeover: Modular design allows for rapid product changeovers, making the system ideal for batch production of multiple powder products.

H3: Why Choose the LRP-100 Monobloc?

• Enhanced Product Integrity: The auger dosing system ensures precise powder measurement, minimizing product giveaway and ensuring consistent dosing. The torque capping system provides a secure seal, protecting the product from environmental factors .

• Space Efficiency: The compact, integrated design is perfect for manufacturing facilities with limited floor space, allowing for efficient production without sacrificing capability .

• Regulatory Compliance: Built to meet international standards such as GMP, the LRP-100 facilitates compliance with stringent regulatory requirements for pharmaceutical and nutraceutical products, supporting market access in various regions .

• Operational Efficiency: The monobloc design integrates multiple packaging steps into a single system, reducing the need for manual handling and minimizing the overall footprint of the packaging line. This leads to higher throughput and lower operational costs .

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🔬 Schedule virtual factory acceptance test with our engineers.

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