Description

Compact, Integrated Solution for Tablet Packaging in Jars

The LRP-200 is a fully automated, compact monobloc system specifically engineered for high-speed, precise counting and packaging of tablets into jars, complete with integrated capping. Designed for pharmaceutical and nutraceutical (BACDs) manufacturers, this turnkey solution ensures exceptional accuracy, efficiency, and product integrity in a minimal footprint.

The system combines a precision counting mechanism, automatic jar handling system, and integrated capping station in a single, efficient unit. Constructed from GMP-compliant, AISI 304/316 stainless steel, the LRP-200 meets the most stringent hygiene and safety standards, making it ideal for sensitive pharmaceutical products.

Key Features & Benefits:

• Complete Integration: Combines jar handling, counting, and capping in one efficient unit.

• Precision Counting: Accurate portion control for consistent fill quantities of tablets.

• Pharmaceutical Grade: GMP-compliant construction for pharmaceutical and nutraceutical applications.

• Compact Design: Space-saving monobloc system suitable for facilities with limited floor space.

• Easy Cleanability: Sanitary design with easy-access components for quick cleaning and changeover.

Core System Components & Workflow

1. Jar Handling System: Automatically handles and orients jars for precise filling, ensuring correct positioning throughout the process. This system is designed to handle various jar sizes and shapes, providing flexibility for different product lines.

2. Precision Counting System: Utilizes advanced technology to gently and accurately count tablets, minimizing product damage and ensuring consistent fill counts. This system is specifically designed to handle the delicate nature of pharmaceutical tablets, which can be prone to breaking or degrading if handled roughly.

3. Capping and Sealing System: Applies and tightens caps onto filled jars with consistent torque, ensuring a secure closure that protects the product from moisture and contamination. This step is particularly critical for pharmaceuticals, which can lose potency if exposed to air or humidity.

4. Linear Conveyor System: Transports jars smoothly between stations, ensuring a continuous and efficient packaging process. The conveyor is designed to handle the specific requirements of jars, preventing jams and ensuring consistent orientation.

Technical Specifications Overview

Industry Applications

• Pharmaceuticals: Tablets for medications, including prescription and over-the-counter drugs. The system’s closed design helps maintain the stability and efficacy of active pharmaceutical ingredients (APIs).

• Nutraceuticals & Dietary Supplements (BACDs): Vitamins, minerals, and other health supplements in tablet form. The precise counting and capping capabilities ensure accurate dosing and product freshness.

Why Choose the LRP-200 Monobloc?

• Space Efficiency: The compact, integrated design is perfect for manufacturing facilities with limited floor space, allowing for efficient production without sacrificing capability .

• Enhanced Product Integrity: The specialized counting system ensures that tablets are handled gently and packaged securely, protecting them from moisture, oxygen, and other environmental factors.

• Increased Operational Efficiency: The monobloc design integrates multiple packaging steps into a single system, reducing the need for manual handling and minimizing the overall footprint of the packaging line. This leads to higher throughput and lower operational costs.

• Regulatory Compliance: Built to meet international standards such as GMP, the LRP-200 facilitates compliance with stringent regulatory requirements for pharmaceutical and nutraceutical products, supporting market access in various regions.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!