Description

LRP-100 High-Performance Monobloc for Liquid & Powder Filling | Peristaltic & Auger Dosing System

Complete Liquid and Powder Packaging Solution.

Custom-Built Monobloc for Dual Liquid & Powder Filling and Capping.

The LRP-100 is a versatile, fully automated monobloc system engineered for high-precision filling of both liquid and powdered products into various containers. Designed for pharmaceutical, nutraceutical, and food industries, this integrated solution combines two precision dosing technologies in a single platform, ensuring exceptional accuracy, efficiency, and product integrity.

The system features a peristaltic pump system for gentle liquid handling, an auger dosing mechanism for precise powder measurement, and a flexible capping station for secure container sealing. Constructed from GMP-compliant, AISI 304/316 stainless steel, the LRP-100 meets stringent hygiene standards for diverse production environments.

The LRP-100 High-Performance Monobloc represents advanced packaging technology for both liquid and powder products, integrating two precision dosing systems into a single, efficient platform. Designed for manufacturers requiring flexible packaging solutions for different product forms, this system delivers exceptional accuracy while maintaining product integrity across various applications.

Key Features & Benefits:

• Dual Dosing Capability: Peristaltic system for liquids and auger system for powders

• Custom Engineering: Built to exact customer specifications and requirements

• Precision Filling: High accuracy for both liquid and powder products (±1% accuracy)

• Complete Integration: Combined filling and capping in one compact system

• Flexible Application: Suitable for various container sizes and product types

• High Precision: Accurate filling with minimal product waste (±1% accuracy)

• Versatile Application: Handles both liquid and powder products with quick changeover

• Pharmaceutical Grade: GMP-compliant construction with easy-clean surfaces

• High Efficiency: Integrated design maximizes throughput in minimal floor space

Custom-Engineered Dual-Filling Solution

This custom-built monobloc represents the pinnacle of packaging flexibility, integrating both liquid and powder filling capabilities into a single, efficient system. Designed and manufactured to specific customer requirements, this system delivers exceptional performance for specialized packaging applications where standard equipment may not suffice.

Core System Components & Workflow

1. Vial Orienting System: Precisely positions and aligns plastic vials for filling and capping operations, ensuring consistent container handling throughout the process.

2. Peristaltic Pump System: Utilizes a gentle, non-contact pumping mechanism for precise liquid dosing. Ideal for sensitive, viscous, or shear-sensitive liquids that require careful handling.

3. Auger Dosing System: Employs a precision screw mechanism with product hopper for accurate powder measurement and dispensing. Designed to handle various powder characteristics and flow properties.

4. Rotary Table: Transports vials through filling and capping stations with precise indexing, ensuring smooth operation and accurate positioning at each station.

5. Torque Capping Station: Applies and tightens plastic screw caps with consistent, controlled torque, ensuring proper seal integrity without container damage.

6. Container Handling System: Automatically handles and orients various container types for precise filling, ensuring correct positioning throughout the process. This system accommodates different container sizes and shapes.

7. Linear Conveyor System: Transports containers smoothly between stations, ensuring continuous and efficient packaging process with minimal handling.

Technical Specifications Overview

Industry Applications

• Pharmaceuticals: Dual-formulation products requiring both liquid and powder components

• Nutraceuticals: Vitamin supplements and health products in various formulations

• Chemicals: Industrial and specialty chemicals requiring precise dosing

• Cosmetics: Beauty and personal care products in powder and liquid forms

Why Choose This Custom Monobloc?

• Tailored Solution: Specifically engineered to meet unique production requirements

• Dual-Function Capability: Single machine handles both liquid and powder products

• Enhanced Accuracy: Precision dosing systems ensure consistent fill volumes

• Space Efficiency: Integrated design reduces equipment footprint

• Future-Proof: Designed with flexibility for future product changes or expansions

• Operational Flexibility: Quick changeover between product types and container sizes enables efficient batch production .

• Regulatory Compliance: Built to meet international GMP standards for pharmaceutical and food processing, with validation support available .

• Reduced Contamination Risk: Peristaltic system eliminates product contact with pump components, maintaining product purity .

🌍 Regional Adaptation & Compliance

Cultural Considerations: features relevant to specific markets:

• • North America: FDA compliance and validation documentation

  • Europe: CE certification and EMA compliance

  • Asia: compact footprint and operational efficiency 

Custom-Engineered Dual-Filling Solution.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!