LR-100 Automatic Peristaltic Monoblock for Filling and Capping Chemical Reagents with Container Orienter and Labeling Line

LR-100 Automatic Peristaltic Monoblock for Filling and Capping Chemical Reagents with Container Orienter and Labeling Line

End-to-End Automation with Full Traceability. This LR-100 configuration is a fully integrated system that automates the entire packaging process for small-container liquids. It features a dedicated container orienter for consistent bottle handling, precision peristaltic filling, application of dropper plugs and screw caps, and a complete pressure-sensitive labeling line. Specifically engineered for chemical reagents, diagnostic preparations, and cosmetic oils, this cell ensures accurate, contamination-free processing and provides complete lot traceability with professional labeling. Eliminate manual handling and ensure compliance. Request a free efficiency audit.

Description

Complete, Traceable Packaging for Laboratory & Industrial Chemicals

Designed for environments where accuracy, purity, and documentation are paramount, this LR-100 system functions as a self-contained production unit. It begins by automatically orienting bottles using a disc-type container orienter, ensuring they are correctly positioned for all downstream operations. The bottles are then precisely filled via a hygienic peristaltic pump, sealed with both a dropper plug and a screw overcap for secure, user-friendly dispensing, and finally labeled with a high-accuracy pressure-sensitive labeler. This seamless integration is critical for Good Laboratory Practice (GLP) and GMP environments, minimizing human intervention and the risk of errors or cross-contamination.

Technical Specifications: Full Process Automation

  • Machine Type: Fully automatic, rotary filling, capping, and labeling monoblock line.

  • Core Automation: Container orientation, filling, dual-closure capping (dropper + screw cap), and labeling in one continuous cycle.

  • Key Components: Disc-type bottle orienter, protective guarding, peristaltic pump head, dropper plug insertion head, screw capping head, vibratory bowl feeder, pressure-sensitive label applicator.

  • Labeling: Applies self-adhesive labels to cylindrical plastic bottles.

  • Container Compatibility: Small plastic bottles/vials of various volumes and shapes.

  • Product Specialization: Chemical reagents, diagnostic liquids, cosmetic oils, and similar medium-viscosity products.

Ideal for Sensitive & Regulated Products

This turnkey line is the optimal solution for packaging in technically demanding fields:

  • Laboratory & Chemistry: Standard solutions, buffer reagents, calibration standards, chemical additives, and research chemicals.

  • In-Vitro Diagnostics (IVD): Liquid assay reagents, diagnostic kits, sample diluents, and other IVD components.

  • Industrial Chemicals: Specialty additives, catalysts, solvents, and sample-sized industrial products.

  • Cosmetics & Pharmaceuticals: Cosmetic oils, herbal tinctures, and non-sterile liquid preparations requiring precise labeling.

Compliance & Global Operational Support

We provide the robust technology and support framework for reliable, compliant production worldwide.

  • Built for Integrity: GMP-ready 316L stainless steel construction with CIP/SIP capabilities ensures hygiene and allows for validation in controlled environments.

  • Traceability by Design: The integrated labeling module is key for applying batch codes, expiry dates, and product information, supporting full traceability protocols.

  • Global Support Network: Includes a 24-month performance guarantee, comprehensive IQ/OQ/PQ validation support, and localized service from our technical hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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