LR-100 Explosion-Proof (ATEX) Monoblock for Filling and Capping with Peristaltic Dosing Heads

LR-100 Explosion-Proof (ATEX) Monoblock for Filling and Capping with Peristaltic Dosing Heads

Safety is Engineered into Every Operation. The LR-100 Explosion-Proof Monoblock is a specialized system designed for the secure packaging of flammable liquids, volatile solvents, and alcohol-based products like tinctures. Built to ATEX (or equivalent) explosion-proof standards, it incorporates safety features such as a remote control panel to isolate operators from the hazardous zone. Utilizing twin peristaltic pumps for precise, contamination-free dosing, this machine ensures both product integrity and personnel safety in demanding production environments. Package hazardous liquids with confidence—request a compliance audit today.

Description

Engineered Safety for Flammable and Volatile Liquid Packaging

This LR-100 variant is purpose-built for applications where standard equipment poses a significant risk. Its core design adheres to stringent explosion-proof (Ex) standards, meaning all electrical components, motors, and controls are engineered to prevent ignition of flammable vapors. Key safety features include a remote control panel that allows operators to manage the machine from a safe distance and specialized construction that contains any potential internal spark or explosion. This allows for the safe handling of Flammable Liquids (FL) and Combustible Liquids (CL) such as high-percentage alcohol solutions, organic solvents, and other volatile chemicals.

Technical Specifications & Safety-Centric Design

  • Machine Type: Automatic, rotary filling and capping monoblock in explosion-proof (ATEX) execution.

  • Core Safety Feature: Remote control panel for operation outside hazardous zones.

  • Filling Technology: Two high-precision peristaltic pump dosing heads (safe for flammable liquids).

  • Automation & Safety: Vibratory cap orienters, protective guarding, and explosion-proof electrical fittings.

  • Primary Application: Alcohol-based tinctures, flammable solvents, volatile chemical products.

  • Certification: Designed to meet ATEX (EU) / IECEx (International) directives for equipment in potentially explosive atmospheres.

Critical Applications for Hazardous Environments

This monoblock is essential for industries where product properties demand the highest level of operational safety:

  • Pharmaceuticals & Herbal Extracts: High-alcohol tinctures, herbal extracts, and medicinal spirits.

  • Chemical & Industrial Manufacturing: Solvents, thinners, adhesives, primers, cleaning concentrates, and volatile additives.

  • Cosmetics & Fragrances: Products with high concentrations of alcohol or flammable aromatic compounds.

  • Automotive & Specialty Chemicals: Fuel additives, brake cleaners, and other aerosol propellant fills.

Certified Safety & Global Operational Support

We provide the certified technology and specialized support required for hazardous material handling worldwide.

  • Safety by Certification: Engineered and constructed to comply with ATEX Directive 2014/34/EU (or local equivalent Ex standards), providing legally mandated safety for Zone 1/21 or Zone 2/22 areas.

  • GMP & Ex Compliance: Combines GMP-ready 316L stainless steel hygiene with explosion-proof safety for a unique dual-compliance solution.

  • Global Hazardous-Support Network: Includes a 24-month performance guarantee, IQ/OQ/PQ support, and access to technicians trained in explosion-proof equipment via our hubs in Dubai, Hanoi, and Lagos.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
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