Description

Maximum Throughput & Complete Automation in One Integrated Line

This LR-100 configuration represents the pinnacle of production line automation within a monoblock footprint. Engineered for significant output, its core is the four synchronous peristaltic dosing heads, which dramatically increase filling speed compared to standard single or twin-head units. The system is designed for continuous flow, with an input accumulation/rotary table facilitating organized bottle feeding and an output disc table managing finished product. The process culminates in the integrated labeling line, applying professional, self-adhesive labels. This creates a seamless, high-efficiency cell from empty bottle to market-ready packaged good, minimizing labor and maximizing throughput.

Technical Specifications: High-Capacity Integrated Design

• Machine Type: Fully automatic, high-speed rotary filling, capping, and labeling monoblock line.

• Core Advantage: High-throughput filling via four peristaltic pump heads combined with complete labeling integration.

• Key Components: Input rotary table, output disc table, four peristaltic pump heads, two insertion heads, dual-lane vibratory orienter, screw capping head, pressure-sensitive label applicator.

• Automation Level: Full automation with buffered input and output, designed for minimal operator intervention.

• Container Compatibility: Glass or plastic bottles/vials of various volumes, shapes, and diameters.

• Industry Suitability: Food, cosmetic, pharmaceutical, and veterinary sectors.

Versatile for Multi-Industry Production

This line’s high capacity and hygienic design make it a strategic asset for diverse markets:

• Food & Beverage: Sauces, syrups, edible oils, liquid condiments, dressings, and beverage concentrates.

• Cosmetics & Personal Care: Lotions, creams, shampoos, serums, liquid soaps, and shower gels.

• Pharmaceuticals & Veterinary: Oral liquid medicines, topical solutions, vitamin supplements, and non-sterile veterinary preparations.

• Household & Industrial: Liquid soaps, detergents, and chemical concentrates.

Scalable Performance & Global Compliance Support

We deliver industrial-grade performance with the support to ensure it runs flawlessly in your market.

• Built for Scale & Hygiene: GMP-ready 316L stainless steel construction with CIP/SIP ensures compliance for sensitive products and allows for easy cleaning during product changeovers.

• Future-Proof Investment: The high-capacity design and integrated labeling provide room for growth, eliminating the need for piecemeal line upgrades.

• Global Operational Assurance: Includes a 24-month performance guarantee, full IQ/OQ/PQ validation support, and localized technical service from our hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!