Description

Precision Engineered for Vegetable Oil & Edible Oils

The LR‑400 rotary monoblock integrates filling and capping into a single, compact unit, eliminating transfer delays and minimizing floor space. Its vacuum‑type dosing system (also available with piston or peristaltic pump options) delivers accurate, repeatable fills for free‑flowing to viscous oils—sunflower, olive, palm, rapeseed, soybean, and more—without dripping or foam. The subsequent rotary capping station handles a wide range of screw caps (PET, PP, metal) with precise torque control, ensuring leak‑proof seals. Designed for 24/7 operation in demanding environments, the LR‑400 is constructed with hygienic, easy‑clean surfaces and complies with food‑safety standards (GMP, HACCP, CE, ISO 9001).

Technical Specifications at a Glance

• Output Speed: 3,000 – 6,000 bottles per hour (depending on bottle size and viscosity).

• Filling Range: 50 ml to 5 L (adjustable via quick‑change parts).

• Filling Accuracy: ±0.5 % of set volume.

• Container Size Range: Diameter 30 mm – 120 mm, height up to 320 mm.

• Capping Heads: 4‑6 rotary spindles, torque‑controlled.

• Power Supply: 380V/3‑phase, 50 Hz (customizable to 220V or 480V).

• Machine Dimensions (L×W×H): Approx. 2,500 mm × 1,800 mm × 1,800 mm.

• Control System: PLC with multi‑language touchscreen (English, Spanish, Arabic, Russian).

Key Features & Benefits

• All‑in‑One Design: Combines filling and capping in a single monoblock, reducing labor and floor space.

• Hygienic Construction: All product‑contact parts are 316L stainless steel, supporting CIP/SIP cleaning.

• No‑Bottle, No‑Fill System: Each filling head stops automatically if a bottle is missing, preventing waste and spillage.

• Quick Changeover: Tool‑less adjustment of filling volume and container size enables fast product switch‑overs (under 30 minutes).

• Robust Components: Features high‑quality pneumatic valves (Festo or equivalent), precision sensors, and a rigid stainless‑steel frame.

• Compliance Ready: Designed to meet GMP, HACCP, and CE standards, with ATEX options available for volatile solvents.

Industries & Applications

• Edible Oils: Sunflower, olive, palm, coconut, soybean, rapeseed, and blended cooking oils.

• Food & Beverage: Syrups, sauces, liquid condiments, and viscous dressings.

• Cosmetics & Personal Care: Liquid soaps, shampoos, lotions, and hair oils.

• Chemicals: Lubricants, automotive oils, and light‑duty industrial fluids.

• Pharmaceutical/Veterinary: Oral liquids, tonics, and nutritional supplements (with GMP validation support).

Regional Support & Service

We ensure your machine runs smoothly with dedicated local support:

• Service Hubs: Direct technical support and spare‑parts inventory are available from our hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

• Installation & Training: On‑site commissioning within 72 hours in key regions, complete with operator training.

• Warranty & Guarantee: 24‑month performance guarantee backed by 24/7 remote monitoring and validation support (IQ/OQ/PQ).

• Spare Parts: Region‑specific inventory ensures less than 24‑hour delivery for critical spare parts.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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