Description

Precision and Safety for High-Value, Critical Liquid Packaging

The LR-1000 High-Performance Monoblock is engineered for industries where fill accuracy, data recording, and operational safety are non-negotiable. It moves beyond traditional volumetric methods by utilizing direct mass measurement, eliminating inaccuracies caused by product viscosity, temperature, or aeration. For manufacturers of injectable drugs, potent active ingredients, expensive flavors, or aggressive chemicals, this machine ensures perfect batch consistency, minimizes costly product giveaway, and provides the documentation required for strict quality assurance and regulatory compliance.

Core Innovation: Mass Flow Meter Technology for Unmatched Accuracy

The defining feature of the LR-1000 is its liquid flow meter (Coriolis mass flow meter) based filling system.

• How It Works: Each filling nozzle is equipped with a precision flow meter. The product passes through this meter, which measures its mass directly, rather than its volume. The system fills until the exact target mass is achieved, then closes.

• Key Advantages:

  • Extreme Accuracy: Achieves fill accuracies of ±0.1% or better, regardless of product characteristics.

  • Inline Density Measurement: Provides simultaneous density reading, offering an additional quality control parameter.

  • Complete Data Traceability: Each fill event’s mass data can be recorded and linked to a batch, supporting ALCOA+ principles for data integrity.

Integrated Safety: Protective Guarding for Operator and Process Security

The machine features a full protective guarding enclosure with safety interlocks. This serves dual purposes:

1. Operator Safety: It physically separates personnel from moving parts (capping heads, rotary platforms), preventing accidents.

2. Process Protection: For sensitive applications, it helps shield the filling zone from environmental contamination and minimizes unnecessary exposure.

Technical Specifications for Demanding Applications

• Machine Type: Fully Automatic, High-Speed Rotary Monoblock with Liquid Flow Meter Dosing.

• Filling Technology: Coriolis Mass Flow Meter on each filling head.

• Filling Accuracy: Typically ±0.1% to ±0.25% of setpoint, ideal for high-value products.

• Safety Feature: Standard protective guarding with safety interlocks.

• Output Speed: Designed for high-output production, scalable based on the number of filling heads.

• Construction: Fully GMP-compliant, pharmaceutical-grade design. All product contact parts are AISI 316L Stainless Steel, electropolished.

• Cleanability: Designed for full CIP (Clean-in-Place) and SIP (Sterilize-in-Place).

• Control & Data: Advanced PLC with industrial PC and HMI. Supports recipe management, complete batch reporting, and data export for integration with MES/ERP systems. Compliant with 21 CFR Part 11 requirements (optional).

Target Industries: Pharma, Chemicals, Cosmetics, and Food

This monoblock is the ultimate solution for precision packaging across regulated and high-value sectors:

• Pharmaceutical & Biotech: Sterile injectables, vaccines, ophthalmics, oral liquids, clinical trial materials.

• Specialty & Industrial Chemicals: Potent active ingredients, catalysts, adhesives, solvents, dyes.

• Cosmetics & Personal Care: Premium serums, fragrances, active cosmetic ingredients.

• Food & Beverage: High-value flavors, extracts, nutritional supplements, edible oils.

Engineered for Compliance, Data Integrity & Global Support

The LR-1000 is built as much for the quality control lab as for the production floor. Its design inherently supports compliance with cGMP, FDA, EMA, and other global standards. We provide a comprehensive validation package (IQ/OQ/PQ) and back the machine with our global network of pharma and industry-trained engineers, 24/7 support, and validation-grade spare parts to ensure your critical production line delivers unwavering precision and reliability.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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📥Free line configuration for your products, throughput validation testing!