Description

High-Throughput, Sterile-First Automation for Diverse Liquid and Medium-Viscosity Products

High-Capacity Four-Head Peristaltic Dosing System with YZ35 Pumps.

Automated Cap Handling with Vibratory Orienting and Feeding.

Robust Trigger-Type Capping Module with Four-Roller Head.

In today’s competitive manufacturing landscape, the ability to rapidly and cleanly package large volumes of product is a direct driver of profitability and market responsiveness. The R-100 Automatic Peristaltic Line is engineered to meet this demand, serving as a high-capacity workhorse for industries where batch size, speed, and product protection are equally critical. This system excels in environments requiring frequent product changeovers or handling of high-value, sensitive formulations, as the peristaltic technology ensures the fluid contacts only a disposable tube. By integrating four large-capacity dosing heads, the line achieves output levels typically associated with much larger rotary systems but with far greater flexibility and a smaller footprint. For large-scale contract packagers, branded manufacturers in the food and beverage sector, and chemical producers across Southeast Asia, Africa, and the Middle East, the R-100 provides a scalable, future-proof solution to increase throughput, eliminate cross-contamination risks, and maintain stringent hygiene standards from pilot batches to full commercial production.

Technical Deep Dive: Scalable Peristaltic Dosing for Unmatched Flexibility and Purity

• Machine Type: Fully Automatic, Linear (In-Line) High-Volume Filling and Capping System.

• Core Technology: Linear Peristaltic Dosing System with Four (4) Large YZ35 Pump Heads. Each head operates independently, providing precise volumetric control via positive displacement action where rollers compress a dedicated tubing set.

• Key Advantage: Closed, sterile fluid path. The product only contacts the single-use tubing, enabling perfect changeover between products—from pharmaceuticals to food sauces—in minutes with zero risk of carryover or contamination.

• Fill Volume Range: Exceptionally wide operational range from 50 milliliters to 10,000 milliliters (10 liters), covering small bottles, large jugs, and small jerry cans.

• Viscosity Handling: Optimized for liquid to medium-viscosity products, including those with mild abrasive properties or sensitive to shear.

• Accuracy & Speed: The multi-head design allows for high-speed sequential or simultaneous filling, dramatically increasing throughput while maintaining accuracy within ±0.5% to ±1% even at large volumes.

• Construction & Hygiene: All product-contact supports and frames are AISI 316L Stainless Steel. The system is GMP-ready and designed to support full Clean-in-Place and Sterilize-in-Place (CIP/SIP) protocols for non-product contact areas, with tubing changes handling the fluid path sanitation.

• Control System: Centralized industrial PLC with multi-language HMI touchscreen. Allows for individual control of each pump head, recipe management for different container sizes and products, and comprehensive production data logging.

Integrated System Workflow: From Bulk Filling to Precision Sealing

1. High-Capacity Four-Head Peristaltic Dosing System with YZ35 Pumps: The process begins with this scalable dosing unit. Containers are indexed on the sturdy plate conveyor beneath the four filling stations. The auto-descending nozzles lower into each container, and the peristaltic pumps activate, drawing product through the sanitary tubing and dispensing the exact pre-set volume. The YZ35 pump size is specifically chosen for its ability to move larger volumes per revolution, optimizing cycle times for bigger containers from 1-liter to 10-liter sizes.
2. Automated Cap Handling with Vibratory Orienting and Feeding: Once filled, containers proceed to the capping stage. A high-efficiency vibratory cap orienter takes bulk caps, correctly aligns them, and feeds them singularly into the capping module’s pick-up system. This automation eliminates manual sorting, increases line speed, and ensures cap presentation is consistent for reliable sealing.
3. Robust Trigger-Type Capping Module with Four-Roller Head: This heavy-duty capper receives the oriented cap. A four-roller head ensures even pressure distribution and grip. The mechanism engages, applying the cap with consistent, adjustable torque to create a secure, leak-proof seal on large containers—a critical factor for safe transport and storage of big volumes of liquid. The trigger design is reliable and easy to maintain, ideal for continuous industrial operation.

Target Industries and Critical Applications for Large-Volume Packaging

This line is strategically designed for businesses that have outgrown benchtop equipment and require robust, high-volume solutions:

• Food & Beverage Processing: For bottling cooking oils, sauces, syrups, vinegar, and dairy products in 1-liter to 5-liter formats.

• Pharmaceutical & Cosmetic Contract Manufacturing: For filling bulk lots of lotions, creams, shampoos, and liquid supplements into large containers for white-label or clinical use.

• Industrial & Household Chemical Production: For packaging detergents, cleaning concentrates, automotive fluids, and solvents into large bottles and jugs.

• Agricultural Chemical Formulators: For bottling liquid fertilizers, pesticides, and adjuvants in large-volume containers for professional use.
  For these sectors, the R-100 delivers transformational efficiency: it replaces multiple slower machines or manual processes, drastically reduces labor costs per unit, ensures absolute batch integrity and traceability with sterile dosing, and provides the speed and reliability needed to fulfill large orders and meet just-in-time delivery schedules.

Engineered for Compliance and Supported for Global Production Scale-Up

The R-100 is built not just for performance but for seamless integration into regulated and demanding global supply chains. Its design facilitates a clear compliance roadmap, supporting CE, EAC, and ISO 9001 certifications, and is GMP-ready with 316L stainless steel construction. We pair this robust technology with a support system designed for your success in emerging markets: a 24-month comprehensive performance guarantee, 24/7 multilingual remote monitoring, and on-site commissioning in under 72 hours from our hubs in Dubai, Hanoi, and Lagos. With services like free high-volume line configuration, voltage customization for any industrial grid (380V-480V), and region-specific spare parts kits, the R-100 package is a partnership for growth. It empowers large-scale producers to standardize quality, achieve operational excellence, and scale with confidence to meet domestic and international demand from a foundation of proven, reliable technology.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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