Precision Solutions from Semi-Automatic to Fully Robotic Systems
Filling Methods
Piston Fillers: High-accuracy viscous products (creams, pastes)
Peristaltic Pumps: Sterile handling (pharma liquids, buffers)
Gravity Flow: Low-foam beverages (water, juices)
Net Weight Fillers: High-value products (oils, chemicals)
Filling Technologies
Piston Fillers: High-viscosity products (creams, adhesives)
Peristaltic Pumps: Sterile/sanitary applications (pharma, food)
Gravity Fillers: Low-foam liquids (beverages, solvents)
Flow Meters: ±0.3% accuracy fuels/chemicals
Capping Systems
| Type | Throughput | Key Feature |
|---|---|---|
| Rotary (Carousel) | 2,000-8,000 BPH | Starwheel container handling |
| Inline Linear | 1,000-5,000 BPH | Continuous motion sealing |
| Trigger-Head | 800-3,000 BPH | Sprayer/pump actuator installation |
| Suspended Manual | 500-1,500 BPH | Ergonomic operator stations |
| Rotary Turret | 5,000+ BPH | High-speed ROPP applications |
Application Methods:
Front/back, top-cap, bottom labeling
360° shrink sleeve application
Adhesive Systems:
| Type | Material Compatibility |
|---|---|
| Pressure-sensitive | PP/PE containers |
| Cold-glue | Paper labels (eco-friendly) |
| Hot-melt | Textured surfaces |
Line Configurations
| Component | Pharma/GMP Lines | Food/Beverage Lines | Chemical Lines |
|---|---|---|---|
| Output | 1,000-20,000 BPH | 5,000-50,000 BPH | 500-5,000 BPH |
| Accuracy | ±0.5% (ISO 9001) | ±1.0% (USDA compliant) | ±0.25% (ATEX options) |
| Material Contact | 316L SS, EPDM seals | 304 SS, FDA-grade plastics | PTFE-lined, Halar-coated |
| Cleaning | CIP/SIP ready | Wet cleaning | Solvent-resistant |
Pharma/Veterinary:
Barrier isolators, lyophilization integration, vial leak testing
Cosmetics:
Anti-drip nozzles, shear-sensitive product handling
E-Liquids:
Nitrogen blanketing, viscosity compensation (50-5,000 cPs)
Chemicals:
Explosion-proof designs, drum/IBC filling stations
Semi-Automatic Lines
Manual container loading
Output: 500-2,000 BPH
Ideal for R&D/SKU changes
Fully Robotic Lines
Vision-guided cobots
Output: 10,000-50,000 BPH
OEE >85% with predictive maintenance
Key Distinction:
«Automatic lines integrate cap orientation systems for hands-free operation. Semi-automatic lines require operator cap placement before sealing.»
| Industry | Critical Features | Filling Method |
|---|---|---|
| Pharma/Veterinary | GMP compliance, CIP/SIP | Peristaltic/Piston |
| Cosmetics | Anti-drip nozzles, CRC | Precision Piston |
| Food/Beverage | USDA-grade materials, gas injection | Gravity/Counter Pressure |
| Chemicals | ATEX certification, Halar lining | Flow Meter/Piston |
| E-Liquids | Nitrogen blanketing | Micro-precision Piston |
Technical Differentiation Highlights:
Unlike off-the-shelf solutions, every Locus line features:
Container-Specific Tooling: Quick-change jaws for vials→drums
Hybrid Automation: Upgrade semi-auto to full robotic
Industry 4.0 Ready: OPC-UA connectivity for MES integration
Global Compliance: CE, GOST, FDA Subpart 11.
Our servo-controlled filling lines achieve <±0.25% accuracy even with 10,000 cP viscosities. Configured for your containers — from 2ml vials to 200L drums. Includes integrated checkweighers and MES connectivity for Industry 4.0 compliance.
