Description
Automatic Linear Gear Dosator for Hot Filling of Food Products with Inclusions: Sauces, Cereals, Ragout, Lecho (LGD-100)
Advanced Technology for Challenging Food Products
The LGD-100 Automatic Linear Gear Dosator addresses a critical need in food processing: the gentle and precise handling of heterogeneous products. Unlike piston or vacuum fillers, a gear dosator uses two intermeshing gears to transfer product. This positive displacement method is exceptionally good at moving viscous, particulate-laden products without crushing or shearing the solid components. This makes it the perfect solution for premium food producers who need to maintain the integrity and appearance of ingredients like chunks of vegetables, meat pieces, or whole grains in their hot-filled products.
Technical Specifications & Performance Data
| Specification Category | Details / Placeholders |
|---|---|
| Model | LGD-100 |
| Operation Type | Automatic, Linear |
| Filling Technology | Gear Pump Dosator |
| Product Temperature | Designed for Hot-Fill (up to 95°C+) |
| Typical Products | Sauces with pieces, Stews (Ragout), Lecho, Cereals, Jams with fruit |
| Filling Accuracy | High precision (±0.5% — ±1.5%) |
| Production Speed | 10-20 cycles per minute |
| Control System | PLC with Touchs creen HMI |
| Construction Materials | AISI 304 / 316L Stainless Steel, Food-grade seals |
Key Features & Operational Benefits
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Gentle on Inclusions: The gear pumping action is designed to handle products with solid pieces (inclusions) without damaging them, preserving the quality and visual appeal of the final packaged product. This is crucial for items like lecho or ragout where vegetable integrity is key.
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Consistent with Viscous Products: Provides a pulse-free, consistent flow even with thick, non-homogeneous products like chunky sauces or kasha, ensuring accurate fill volumes and minimizing product giveaway.
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Hygienic & Easy-Clean Design: Built with food-grade stainless steel and designed for easy disassembly or potentially CIP (Clean-in-Place), meeting the stringent hygiene standards required for food production. The design minimizes dead spots where product can accumulate.
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Handles High Temperatures: Engineered for hot-fill applications, which is essential for products that are filled at high temperatures to ensure shelf stability and food safety.
Industries & Application Solutions
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Food Canning & Packaging: The primary application is for ready-meals, vegetable preserves (like lecho), meat stews (ragu), and pasta sauces that are hot-filled into glass jars, metal cans, or pouches.
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Sauce & Condiment Production: Ideal for thick, chunky sauces, relishes, and condiments that contain pieces of vegetables, fruits, or spices.
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Dairy & Prepared Foods: Suitable for dairy-based dishes with inclusions or other prepared foods that require a gentle, hot-fill process.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
