Description
Automatic Linear Gear Dosator for Products with Large Inclusions and Chunks with Two Accumulation Tables: LGD-100
Advanced Technology for Challenging Food Products
The LGD-100 Automatic Linear Gear Dosator addresses a critical need in food processing: the gentle and precise handling of heterogeneous products. Unlike piston or vacuum fillers, a gear dosator uses two intermeshing gears to transfer product. This positive displacement method is exceptionally good at moving viscous, particulate-laden products without crushing or shearing the solid components . This makes it the perfect solution for premium food producers who need to maintain the integrity and appearance of ingredients like chunks of fruit, vegetables, or meat in their products. The two accumulation tables allow for uninterrupted operation, as one table can be in the filling position while the other is being loaded or unloaded.
Technical Specifications & Performance Data
| Specification Category | Details / Placeholders |
|---|---|
| Model | LGD-100 |
| Operation Type | Automatic, Linear |
| Filling Technology | Gear Pump Dosator |
| Special Feature | Handles Large Inclusions & Chunks |
| Workflow System | Two Accumulation Tables |
| Filling Accuracy | High precision (±0.5% — ±1.5% depending on product) |
| Control System | PLC with Touchscreen HMI for recipe management |
| Construction Materials | AISI 304 / 316L Stainless Steel, Food-grade seals |
Key Features & Operational Benefits
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Gentle on Inclusions: The gear pumping action is designed to handle products with solid pieces (inclusions) without damaging them, preserving the quality and visual appeal of the final packaged product. This is crucial for items where the integrity of chunks is key to the product’s value.
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Dual Accumulation Tables: This system ensures a continuous workflow, drastically reducing downtime. While one batch of containers is being filled, the operator can safely prepare the next batch on the second table, leading to higher overall equipment effectiveness (OEE).
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Consistent with Viscous Products: Provides a pulse-free, consistent flow even with thick, non-homogeneous products, ensuring accurate fill volumes and minimizing product giveaway.
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Hygienic & Easy-Clean Design: Built with food-grade stainless steel and designed for easy disassembly or potentially CIP (Clean-in-Place), meeting the stringent hygiene standards required for food production. The design minimizes dead spots where product can accumulate.
Industries & Application Solutions
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Food Processing: The primary application is for ready-meals, fruit preparations (like pie fillings), vegetable preserves, chutneys, and sauces with chunks.
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Pet Food Industry: Ideal for wet pet food products that contain large chunks of meat or vegetables in gravy or jelly.
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Sauce & Condiment Production: Perfect for thick, chunky sauces, salsas, and relishes that contain pieces of vegetables, fruits, or spices.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
