Description

Complete Aerosol Packaging Solution with Integrated Gas Injection

Rotary Aerosol Monobloc for Complete Production Line.

Rotary Aerosol Monobloc for Filling, Crimping & Gas Charging.

The ALR-200 is a fully automated, high-speed monobloc system specifically engineered for precision filling, crimping, and gas injection of aerosol cans. Designed for chemical industry applications including solvents, paints, lubricants, and automotive products, this integrated solution combines multiple packaging steps into a single, efficient platform with exceptional accuracy and productivity.

The system features piston dosing systems for precise product filling, valve and cap orienting systems for correct component placement, and specialized gas injection technology for propellant charging. Constructed from industrial-grade materials, the ALR-200 meets stringent safety and performance standards for chemical processing applications .

Key Features & Benefits:

• Complete Integration: Combines filling, crimping, and gas injection in one system

• High-Speed Operation: Achieves production speeds up to 120 cans/minute

• Precision Dosing: Piston systems ensure accurate fill volumes (±0.5% accuracy)

• Secure Sealing: Double crimping process (pre-crimping and final crimping) ensures perfect seal integrity

• Versatile Application: Handles various aerosol can sizes (520-650ml) and product types

The ALR-200 Automatic Monobloc represents advanced packaging technology for aerosol products, integrating precision filling, valve placement, crimping, and propellant injection into a single, efficient system. Designed for chemical manufacturers requiring complete aerosol packaging capabilities, this system delivers exceptional performance while maintaining the highest levels of accuracy and safety for pressurized products.

Key Features & Benefits:

• Complete Integration: Combines filling, crimping, and gas charging in one rotary system

• High-Speed Production: Achieves outputs up to 120 cans per minute

• Precision Dosing: Piston systems ensure accurate fill volumes (±0.5% accuracy)

• Secure Sealing: Crimping collet head creates perfect seam integrity

• Automated Operation: Vibratory systems ensure consistent component orientation

This rotary monobloc represents the ultimate in aerosol production technology, integrating all critical manufacturing steps into a single, efficient carousel system. Designed for high-volume aerosol producers requiring complete packaging automation, this system delivers exceptional performance while maintaining the highest levels of accuracy, safety, and reliability for pressurized products.

Core System Components & Workflow

1. Piston Dosing Systems: Utilize precision piston mechanisms to accurately measure and dispense product into aerosol cans. These systems handle various viscosities and provide consistent fill volumes with minimal product giveaway .

2. Vibratory Cap Orienting System: Automatically feeds, orients, and places aerosol valves and actuators using vibratory bowl technology. This ensures correct component positioning before the crimping process .

3. Crimping Collet Head: Performs precision crimping to create a permanent, gas-tight seal between the valve and aerosol can. The collet mechanism ensures uniform pressure distribution for perfect seam formation .

4. Gas Charging Module: Utilizes advanced technology to inject propellant through the valve stem into the crimped aerosol cans. This system ensures accurate propellant dosage and proper pressure levels .

5. Rotary Carousel Design: A circular rotating platform transports cans through all processing stations with precise indexing, ensuring smooth operation and minimal space requirements while maintaining high production speeds .

6. Valve Orienting and Placement System: Automatically feeds, orients, and places aerosol valves onto filled cans. This system ensures correct valve positioning before the crimping process .

7. Crimping Station: Performs a two-stage crimping process:

   • Pre-Crimping: Initially secures the valve in place

   • Final Crimping: Creates a permanent, gas-tight seal between the valve and can 

8. Gas Injection System: Utilizes a pneumatic piston cylinder to accurately inject propellant (such as LPG or DME) through the valve stem into the pre-filled and crimped aerosol can. This ensures proper pressure and product performance .

9. Cap Orienting and Placement System: Automatically feeds, orients, and places protective caps and spray heads onto finished aerosol cans, completing the packaging process .

Technical Specifications Overview

Industry Applications

• Industrial Solvents: Cleaning compounds, degreasers, and specialty solvents

• Paints & Coatings: Spray paints, primers, and protective coatings

• Automotive Products: Lubricants, brake cleaners, and maintenance sprays

• Chemical Products: Industrial chemicals and specialty formulations

• Construction Materials: Foams, adhesives, and waterproofing products

• Household Products: Cleaning sprays, air fresheners, and insecticides 

Why Choose This Rotary Aerosol Monobloc?

• Complete Production: Integrates all aerosol manufacturing steps into one system

• High Efficiency: Rotary design enables continuous operation with minimal downtime

• Precision Engineering: Piston dosing ensures accurate product measurement

• Safety Compliance: Meets international standards for pressurized equipment

• Flexible Operation: Handles various can sizes and product types

Why Choose the ALR-200 Monobloc?

• Complete Integration: combines multiple aerosol packaging steps into a single system, reducing equipment footprint and handling between processes 

• High-Speed Production: Designed for mass production environments with speeds up to 120 cans per minute

• Precision Engineering: Piston dosing and gas injection systems ensure accurate product and propellant measurements

• Safety Features: Integrated safety systems protect operators when working with pressurized products and propellants

• Flexible Operation: Quick changeover between different can sizes and product types enables efficient batch production

Complete Aerosol Manufacturing Solution in Rotary Design.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!