Description

Complete Aerosol Production Solution with Peristaltic Dosing

Rotary Monobloc for Precision Aerosol Can Filling & Sealing.

The ALR-200 is a fully automated, high-speed monobloc system specifically engineered for complete aerosol production, integrating precision filling, crimping, and gas injection into a single, efficient platform. Designed for industrial aerosol manufacturing including solvents, paints, lubricants, and chemical products, this advanced system delivers exceptional accuracy and productivity for pressurized packaging applications.

The system features peristaltic dosing systems for accurate product filling, a crimping module for secure seam formation, and a gas injection module for propellant charging. Constructed from industrial-grade materials, the ALR-200 meets stringent safety standards for handling pressurized products and propellants while ensuring reliable performance in demanding production environments .

The ALR-200 Automatic Monobloc represents advanced packaging technology for aerosol products, integrating all critical manufacturing steps into a single, efficient system. Designed for industrial manufacturers requiring complete aerosol production capabilities, this system delivers exceptional performance while maintaining the highest levels of accuracy, safety, and reliability for pressurized products .

Key Features & Benefits:

• Non-Contact Dosing: Peristaltic pumps ensure sterile, contamination-free filling

• Precision Valve Placement: Vibratory system ensures perfect valve orientation

• Secure Crimping: Collet head creates gas-tight seals for product safety

• Complete Integration: All aerosol production steps in one compact system

• Pharmaceutical Grade: Suitable for sterile and non-sterile applications

• Complete Integration: Combines filling, crimping, and gas injection in one system

• High-Speed Operation: Achieves production speeds up to 120 cans/minute

• Precision Dosing: Peristaltic systems ensure accurate fill volumes (±0.5% accuracy)

• Secure Sealing: Crimping mechanism creates perfect seam integrity

• Versatile Application: Handles various aerosol can sizes and product types

This rotary monobloc represents the pinnacle of aerosol packaging technology, specifically designed for applications requiring maximum product integrity and contamination prevention. The peristaltic dosing system makes it ideal for sterile pharmaceuticals, sensitive cosmetics, and high-value industrial products where product contact with machinery must be avoided .

Core System Components & Workflow

1. Peristaltic Dosing System: Utilizes rotating rollers to compress flexible tubing, creating a gentle, non-contact pumping action that prevents product contamination. Ideal for shear-sensitive and sterile products .

2. Vibratory Valve Orienting System: Automatically feeds, orients, and places aerosol valves using precise vibration patterns. This ensures correct valve positioning before the crimping process .

3. Collet Crimping Head: Employs a precision collet mechanism to create uniform, gas-tight seals between valves and aerosol cans. The collet design ensures consistent crimping pressure across all can sizes .

4. Gas Charging Module: Precisely injects propellant through valve stems into crimped cans. The system maintains accurate pressure levels for consistent product performance .

5. Rotary Platform: Transports cans through all stations with smooth, continuous motion, maximizing efficiency while minimizing space requirements .

Technical Specifications Overview

Industry Applications

• Pharmaceutical Aerosols: Sterile inhalers, nasal sprays, and medicinal aerosols

• Cosmetic Products: Hair sprays, deodorants, and personal care aerosols

• Industrial Sprays: Precision lubricants, cleaners, and specialty chemicals

• Food Products: Food-grade sprays and culinary aerosols

Why Choose This Rotary Monobloc?

• Maximum Product Integrity: Non-contact peristaltic dosing prevents contamination

• Exceptional Accuracy: Precision systems ensure consistent fill volumes and propellant charges

• Regulatory Compliance: Meets strict GMP and pharmaceutical standards

• Flexible Production: Handles various can sizes and product types

• Reliable Performance: Robust construction ensures continuous operation

Why Choose the ALR-200 Monobloc?

• Complete Production Integration: Combines all aerosol manufacturing steps into one system, reducing equipment footprint and minimizing handling between processes

• High Efficiency Operation: Designed for mass production environments with speeds up to 120 cans per minute, maximizing throughput and productivity

• Precision Engineering: Advanced peristaltic dosing and gas injection systems ensure accurate product and propellant measurements, reducing waste and ensuring consistent quality

• Safety Compliance: Meets international safety standards for pressurized equipment, with integrated safety systems to protect operators and equipment

• Flexible Operation: Quick changeover between different can sizes and product types enables efficient batch production and adaptation to market demands

Rotary Monobloc for Aerosol Can Filling & Sealing.

Complete Aerosol Production Solution for Industrial Applications.

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