Description

Complete Pressurized Packaging Solution for Industrial Applications

The ALR-200 is a fully automated, high-performance monobloc system specifically engineered for precision filling, crimping, and gas injection into pressurized cylinders and aerosol cans. Designed for industrial aerosol production including solvents, paints, lubricants, and chemical products, this integrated solution combines multiple manufacturing steps into a single, efficient platform with exceptional accuracy and productivity.

The system features piston dosing systems for accurate product filling, a crimping collet head for secure seam formation, and a gas injection module for propellant charging. Constructed from industrial-grade materials, the ALR-200 meets stringent safety standards for handling pressurized products and propellants .

Key Features & Benefits:

• Complete Integration: Combines filling, crimping, and gas injection in one system

• High-Speed Operation: Achieves production speeds up to 120 cylinders/minute

• Precision Dosing: Piston systems ensure accurate fill volumes (±0.5% accuracy)

• Secure Sealing: Crimping collet head creates perfect seam integrity

• Safety Compliance: Meets international standards for pressurized equipment

Core System Components & Workflow

1. Piston Dosing Systems: Utilize precision piston mechanisms to accurately measure and dispense product into pressurized cylinders. These systems handle various viscosities and provide consistent fill volumes with minimal product giveaway .

2. Crimping Collet Head: Performs precision crimping to create a permanent, gas-tight seal between the valve and cylinder. The collet mechanism ensures uniform pressure distribution for perfect seam formation .

3. Gas Injection Module: Utilizes advanced pneumatic technology to inject propellant through the valve stem into the crimped cylinders. This system ensures accurate propellant dosage and proper pressure levels .

4. Pneumatic System: Provides the necessary power and control for all mechanical operations, ensuring reliable performance and easy maintenance .

5. Control System: Features a PLC with touchscreen HMI for easy operation, monitoring, and adjustment of all process parameters .

Technical Specifications Overview

Industry Applications

• Industrial Solvents: Cleaning compounds, degreasers, and specialty solvents requiring pressurized packaging 

• Paints & Coatings: Spray paints, primers, and protective coatings for industrial applications 

• Automotive Products: Lubricants, brake cleaners, and maintenance sprays 

• Chemical Products: Industrial chemicals and specialty formulations requiring pressurized delivery 

• Construction Materials: Foams, adhesives, and waterproofing products in aerosol form 

Why Choose the ALR-200 Monobloc?

• Complete Production: Integrates all aerosol manufacturing steps into one system, reducing equipment footprint and handling between processes 

• High Efficiency: Designed for mass production environments with speeds up to 120 cylinders per minute 

• Precision Engineering: Piston dosing and gas injection systems ensure accurate product and propellant measurements 

• Safety Features: Integrated safety systems protect operators when working with pressurized products and propellants 

• Flexible Operation: Quick changeover between different cylinder sizes and product types enables efficient batch production 

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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