Industrial Material Handling Solutions.
Essential Components for Automated Bottling Lines
Locus-Robotics engineers precision conveyor systems and rotary accumulation tables that enable continuous, automated movement and buffering of containers throughout filling, capping, and packaging processes. Our solutions eliminate manual handling while maximizing line efficiency.
| Type | Construction | Primary Applications |
|---|---|---|
| Belt Conveyors | Food-grade PU/PE belts | Pre-filling container transfer |
| Chain Conveyors | Stainless steel/POM chains | Heavy-duty chemical containers |
| Roller Conveyors | Gravity/powered rollers | Case packing stations |
| Modular Belt | Interlocking plastic segments | Wet environments, incline transport |
| Vacuum Conveyors | Pneumatic suction system | Delicate vial handling (pharma/cosmetics) |
| Gripper Conveyors | Automated clamping arms | Positioning irregular containers |
| Bucket Conveyors | Scalloped carriers | Powder/pellet transfer |
| Spiral Conveyors | Vertical helix design | Space-constrained facilities |
| Elevating Conveyors | Z-frame lift mechanism | Multi-level line integration |
Buffer Solutions for Line Synchronization
Technical Specifications:
| Parameter | Options |
|---|---|
| Table Diameter | 500mm, 1000mm, 1500mm (custom available) |
| Surface Material | Caprolon® (FDA), PP, POM, 316SS |
| Load Capacity | 5-500 kg |
| Drive System | Direct-drive motor / Conveyor-coupled |
| Control Integration | PLC/HMI with EtherNet/IP, OPC-UA |
| Height Adjustment | 50-150mm manual/electric |
Function: Temporarily store containers (e.g., bottles) before packaging or feeding into production lines.
Design & Operation:
Rotating Platform: Circular, height-adjustable platform with perimeter fencing1.
Drive Mechanism: Powered by conveyor motor via rubberized disc or dedicated electric drive1.
Synchronization: Angular rotation speed matches conveyor line speed1.
Applications: Grouping containers prior to palletizing or batch processing.
Function: Buffer containers in linear configurations for steady flow control.
Design & Operation:
Conveyor Types: Modular belt or multi-lane chain conveyors1.
Integration: Connects to main lines via an «accelerating conveyor» for uniform container distribution1.
Reversible Operation: Can function as intake (feeding) or discharge (receiving) units1.
Applications: High-volume bottling lines requiring continuous, jam-free container handling.
| Component | Rotary Table | Rectangular Table |
|---|---|---|
| Structure | Height-adjustable legs, fencing | Modular frame, multi-lane design |
| Drive Type | Conveyor-coupled or independent | Integrated conveyor system |
| Container Flow | Circular accumulation | Linear/reversible transfer |
| Synchronization | Speed-matched to conveyor | Linked via accelerator conveyor |
| Use Case | Batch grouping | Continuous throughput |
Key Functions:
Pre-Filling Buffering: Stabilize container flow before monoblocks
Post-Capping Accumulation: Bridge downstream packaging delays
Speed Synchronization: Match line rates via VFD control
Pre-Packaging Buffering: Creates container reserves before packaging machines.
Production Line Feeding: Ensures consistent container supply to filling/capping modules.
Load Balancing: Prevents overflow or starvation in high-speed bottling lines.
| Parameter | Typical Range |
|---|---|
| Table Diameter/Length | Custom (0.5–3m) |
| Load Capacity | 5–500 kg |
| Height Adjustment | 50–150 mm range |
| Power Requirements | 0.5–3 kW (drive-dependent) |
✅ Modular Design:
- Seamless integration with filling/capping monoblocks
- Multi-lane configurations (1-12 lanes)
✅ Industry-Specific Compliance:
- GMP-compliant pharma models (Ra <0.8µm)
- ATEX-rated chemical versions
- EHEDG-certified food units
✅ Global Readiness:
- Voltage: 380V ±25% (Africa/SE Asia)
- Materials: Salt-spray tested 316SS (coastal regions)
- Climate: -25°C to +50°C operation
| System | Control Protocol | Coupling Method |
|---|---|---|
| Filling Monoblocks | OPC-UA | Mechanical flange adapter |
| Capping Stations | Ethernet/IP | Magnetic quick-connect |
| Robotic Palletizers | Modbus TCP | Guided rail system |
| Vision Inspection | IO-Link | Tool-free clamp |
| Sector | Recommended Solution | Throughput |
|---|---|---|
| Pharmaceuticals | Vacuum conveyors + POM accumulation | 300 vials/min |
| Beverages | Modular belt + 1500mm rotary table | 500 bottles/min |
| Chemicals | Chain conveyor + 316SS table | 250 jerricans/h |
| Cosmetics | Gripper conveyor + caprolon table | 200 units/min |
Our spiral conveyors reduce footprint by 35% in urban facilities — while rotary tables handle 5x buffer capacity vs linear systems.
✅ Advantages of Locuspack Systems
Modularity: Compatible with existing conveyors and monoblocks.
Adaptability: Adjustable height/speed for diverse container types.
Efficiency: Reduces manual handling by 65% in bottling operations.
Accumulation tables bridge production gaps—ensuring seamless flow between filling, capping, and packaging stages.
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
Free line configuration for your products, throughput validation testing!
Contact Specialists for Packaging Equipment:
Compliance Roadmap:
