K-10 U-Shaped Turn Conveyor with Multi-Lane Bottle Accumulator and Compensator

K-10 U-Shaped Turn Conveyor with Multi-Lane Bottle Accumulator and Compensator

The K-10 U-Shaped Turn Conveyor is an advanced system designed to optimize production flow in high-speed packaging lines. It combines a space-saving 180-degree U-turn with a multi-lane accumulation table, effectively acting as a buffer and compensator for bottles, vials, and containers. This system is perfect for managing line imbalances and ensuring a continuous, non-stop flow to downstream processes like labeling, capping, or filling. Space-Efficient U-Turn Design: Implements a 180-degree turn to optimize floor space and navigate around obstacles . Multi-Lane Accumulation Buffer: Accumulates bottles in multiple lanes to compensate for differences in machine cycle times, preventing jams and downtime. Gentle Product Handling: The plastic table-top chain ensures smooth and safe transport of glass and plastic containers without damage . Enhanced Line Efficiency: Maximizes overall equipment effectiveness (OEE) by eliminating bottlenecks and ensuring a steady product supply.

Description

Eliminate Bottlenecks and Maximize Packaging Line Uptime

The K-10 conveyor system is a strategic solution for complex packaging layouts. The U-shaped (180-degree) plastic plate conveyor efficiently changes the direction of product flow, while the integrated multi-lane accumulator acts as a smart buffer. This compensator temporarily stores products, allowing your line to continue running smoothly even if a downstream machine (like a labeler or filler) experiences a momentary stoppage or operates at a different speed. This is crucial for maintaining high efficiency in the food, beverage, pharmaceutical, and cosmetic industries .

Key Features and Technical Advantages

  • Optimized U-Turn Path: The O-shaped or U-shaped trajectory allows for a compact layout, saving valuable production floor space and enabling flow in confined areas .

  • Flexible Accumulation: The multi-lane design can be configured to handle various container sizes and accumulation capacities, providing a customizable buffer zone.

  • Hygienic & Compliant Design: Made with materials like AISI 304 stainless steel for the frame and acetal plastic for the chain, it meets stringent GMP and HACCP standards for easy cleaning and sanitation .

  • Robust & Reliable Drive: Equipped with a motor-reducer and a control system that ensures consistent and reliable operation 24/7, even under full load .

Technical Specifications

Parameter Specification / Industry Standard Range
Model K-10
Conveyor Type U-Shaped (180°) Turn Conveyor with Accumulator
Typical Turn Angles 30°, 45°, 90°, 180° (U-turn) 
Chain Material Plastic (Acetal) / Stainless Steel 
Frame Material Stainless Steel AISI 304 or Powder-Coated Carbon Steel 
Standard Chain Widths 82.5 mm, 114.3 mm, 190.5 mm, 254 mm, 304.8 mm 
Load Capacity Up to 200 kg
Drive Type Motor-Reducer 

Industries and Applications

This versatile system is essential for high-speed packaging lines across multiple sectors:

  • Beverage Industry: Accumulating and turning PET bottles, glass bottles, and cans before filling, capping, or labeling.

  • Pharmaceutical & Cosmetics: Handling vials, jars, and bottles with precision and in compliance with hygiene standards .

  • Food & Beverage: Transporting and buffering jars, bottles, and other containers on processing and packaging lines .

  • Chemical & FMCG: Managing the flow of plastic canisters and bottles for household and industrial chemicals .

A Strategic Investment for Modern Production Lines

The K-10 is more than a conveyor; it’s a comprehensive flow management system. By integrating a U-turn with an accumulation buffer, it solves core inefficiencies in packaging lines, leading to reduced downtime, lower labor costs, and a significant increase in overall throughput. Its robust construction ensures long-term reliability for production facilities in your target global markets.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details