High-Speed Complex Line LPM-200 for the Production of Protective Face Masks

The LPM-200 is a fully automatic, high-speed production line designed for the manufacturing of high-quality 3-ply protective face masks. With a production capacity of up to 150-200 pieces per minute , this complex line is ideal for small and medium-sized industrial enterprises entering or expanding in the medical supplies market. It produces masks that offer effective protection against airborne viruses and bacteria, meeting modern industry standards. This high-performance linear automaton is designed for the fully automatic production of disposable medical masks. The high-speed mask production line integrates one main module for forming the non-woven fabric mask itself and two separate modules for ultrasonically welding the ear loops. This unique three-module configuration ensures maximum productivity and reliable, hygienic mask assembly.

Description

LPM-200: Automated Line for Protective Face Masks

High-Speed Automatic Line for Medical Face Masks LPM-200.

Fully Automated, High-Output Production for Disposable Masks

The LPM-200 represents a state-of-the-art solution for manufacturing disposable medical face masks. Operating in a fully automatic cycle, this line guarantees consistent quality and high-volume output, making it an ideal turnkey solution for manufacturers of personal protective equipment (PPE).

Key Features and Advantages:

  • Modular Design for Maximum Efficiency: The line’s core innovation lies in its configuration: one central mask-forming module is complemented by two independent ultrasonic welding modules. This allows for simultaneous attachment of both ear loops, significantly increasing the production speed compared to systems with a single welding station and eliminating bottlenecks.

  • Robust Ultrasonic Welding: The ear loops are securely and permanently attached using high-frequency ultrasonic generators. This method ensures a strong bond without the use of adhesives, which is crucial for skin contact and product safety. It also provides a clean, comfortable fit for the end-user.

  • Complete Automation: From the unwinding of the non-woven fabric to the final output of finished masks, the entire process is automated. This minimizes labor requirements, reduces the risk of contamination, and ensures consistent product quality batch after batch.

  • Designed for High Performance: Engineered for continuous 24/7 operation, the LPM-200 is built with durable components to meet the demands of industrial-scale production while maintaining precision and reliability.

Technical Specifications Table:

Parameter Specification
Model LPM-200
Product Disposable Medical Face Masks (3-Ply)
Automation Grade Fully Automatic
Line Configuration 1 Mask Forming Module + 2 Ultrasonic Ear Loop Welding Modules
Welding Technology Ultrasonic
Control System PLC with Touchscreen HMI (Human-Machine Interface)
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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