Complex Production Line LPM-200 for Protective Face Masks with Ultrasonic Ear Loop Welding Module

Complex Production Line LPM-200 for Protective Face Masks with Ultrasonic Ear Loop Welding Module

The LPM-200 is a fully automatic complex line for the high-volume production of protective face masks. Its integrated ultrasonic welding module ensures a strong and reliable attachment of the ear loops. With a production capacity of 150-200 pieces per minute, this line is designed for small and medium-sized industrial enterprises seeking a turnkey solution for manufacturing high-quality, three-layer protective masks. This fully automated production line is designed for manufacturing disposable medical masks. The system consists of two major modules: a mask-forming unit that produces the main non-woven fabric body and an ultrasonic ear loop welding module that securely attaches the straps. The entire process runs automatically without operator intervention, ensuring high efficiency, consistent quality, and strict hygiene standards.

Description

LPM-200: Automatic Line for Protective Face Masks

Complex line protective face masks ultrasonic ear loop welding lpm-200.

LPM-200 Automatic Line for Disposable Medical Masks.

Fully Automated Turnkey Solution for Medical Mask Production

The LPM-200 represents a complete, integrated system for the high-volume manufacturing of disposable medical masks. Designed for 24/7 operation with minimal supervision, this line guarantees a sterile production environment and consistent output quality, making it an ideal investment for PPE manufacturers.

Key Features and Operational Advantages:

  • Modular Two-Stage Design: The line is intelligently divided into two primary modules. The first module is dedicated to precision forming of the mask body from multiple layers of non-woven material. The second module utilizes high-frequency ultrasonic technology to weld the ear loops securely and comfortably to the mask, ensuring a strong bond without adhesives or stitches.

  • End-to-End Automation: From material feeding to the final output of finished masks, the entire process is fully automated. This eliminates the need for manual intervention, significantly reducing labor costs and the risk of product contamination, which is critical for medical-grade items.

  • High Efficiency and Reliability: Engineered for industrial-scale production, the LPM-200 delivers high throughput with consistent accuracy. The robust construction and precision controls ensure reliable performance and minimal downtime, maximizing your return on investment.

  • Hygienic and Compliant Production: The automated, closed-loop process minimizes human contact with the product, supporting compliance with Good Manufacturing Practice (GMP) standards required for medical devices.

Technical Specifications Table:

Parameter Specification
Model LPM-200
Product Disposable Medical Masks (3-Ply)
Automation Grade Fully Automatic, Unmanned Operation
Line Configuration 1 Mask Forming Module + 1 Ultrasonic Ear Loop Welding Module
Welding Technology Ultrasonic
Control System PLC with Touchscreen HMI
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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