Description
High-Speed Rotary Dosator for Hot Fill Juice: LRF-100
Efficient Hot-Fill Technology for Juice Producers
The LRF-100 High-Speed Rotary Dosator addresses the specific needs of juice manufacturers using hot-fill technology. This process involves filling juice at temperatures between 185°F and 203°F (85°C — 95°C) into containers to create a sterile environment. The rotary design of the LRF-100 allows for continuous, high-volume filling, making it significantly faster than linear systems. This machine is perfectly suited for large-scale juice producers and contract packagers in global markets where output, reliability, and product stability are critical.
Technical Specifications & Performance Data
| Specification Category | Details |
|---|---|
| Operation Type | Automatic, Rotary |
| Process Type | Hot Fill |
| Typical Products | Fruit Juices, Nectars, Juice Concentrates, High-Acid Beverages |
| Filling Temperature | Up to 95°C (203°F) |
| Production Speed | 2000-4000 containers per hour |
| Control System | Siemens/Mitsubishi PLC |
| Construction Materials | AISI 304 / 316L Stainless Steel (product contact parts) |
Key Features & Operational Benefits
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High-Speed Rotary Platform: The continuous rotary motion enables high-throughput production, allowing for the filling of hundreds of containers per minute. This design is more efficient than linear fillers for large-scale production runs .
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Hygienic & Easy-Clean Design: The use of food-grade stainless steel and likely CIP (Clean-in-Place) capabilities makes the machine easy to clean and compliant with international hygiene standards for food production. This is crucial for preventing contamination in juice products .
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Precision Temperature Control: The system is designed to maintain precise filling temperatures, which is essential for the hot-fill process. This ensures the destruction of microorganisms and allows for ambient temperature shelf life without refrigeration.
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Gentle on Sensitive Products: The technology can be configured to be gentle on juice products, helping to preserve vitamins and sensitive flavors during the filling process.
Industries & Application Solutions
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Juice & Beverage Production: The primary application is for packaging pasteurized fruit juices (orange, apple, etc.), nectars, and juice concentrates.
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Other High-Acid Beverages: Can also be used for other acidic drinks that benefit from hot-fill technology.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
