Description

LDP-200 Automatic Dual-Dispenser Rotary Monoblock for Complex Product Formulations

LDP-200 Automatic Rotary Monoblock with Dual Dispensers for Liquid & Solid Products.

LDP-200 Dual-Dispenser Rotary Monoblock for Complex Formulations.

Advanced Packaging for Multi-Component Products

The LDP-200 Automatic Rotary Monoblock represents a breakthrough in packaging technology, specifically designed for products that combine dry and liquid phases. Its unique dual-dispenser system allows for the simultaneous and precise filling of two distinct product types into a single Doypack pouch within one seamless, automated cycle. This eliminates the need for multiple machines and complex handling, streamlining your production line for sophisticated formulations.

Innovative Dual-Filling Technology for Hybrid Products

The LDP-200 represents a significant advancement in packaging automation, specifically designed to tackle the challenge of packaging hybrid products. By integrating two separate dispensing systems into one rotary monoblock, it eliminates the need for multiple machines or complex, multi-stage production lines. This all-in-one system ensures precise placement and proportioning of both liquid and solid phases, guaranteeing product consistency and integrity in every pouch.

Dual Dispensing Technology

1. Volumetric Dispenser with Bucket Elevator:

• Technology: Utilizes a rotating disc with measuring cups and a bucket elevator for gentle, consistent product handling.

• Product Compatibility: Ideal for free-flowing powders, granular materials, and even highly viscous, cohesive products that are difficult to handle with other systems.

• Key Application: Exceptionally well-suited for hookah tobacco mixtures, which require precise dosing of a sticky, leafy material.

2. Precision Piston Dispenser:

• Technology: A high-accuracy piston system for volumetric liquid filling.

• Product Compatibility: Handles a wide range of liquids and viscous products, from water-thin to thick, creamy substances.

• Key Application: Perfect for adding syrups, oils, glycerin, or other liquid components to the dry base.

Simultaneous Filling Process

The machine’s revolutionary operation sequence on the rotary dial includes:

1. Pouch Feeding: Pre-made Doypack pouches are automatically fed and positioned.

2. Pouch Opening & Purging: Pouches are opened and prepared for filling.

3. Simultaneous Dual-Component Filling: Liquid products are dosed through one dispenser while solid products are dispensed through the second, all within the same station.

4. Hermetic Sealing: The filled pouches are hermetically sealed to prevent leakage and preserve freshness.

5. Finished Product Discharge: The final, filled pouches are automatically discharged for casing.

Complete Automated Packaging Cycle

The rotating dial of the LDP-200 performs a comprehensive and automated sequence:

1. Pouch Pickup & Positioning

2. Pouch Opening & Air Purging (to ensure a clean sealing surface)

3. Simultaneous/Sequential Dual-Component Filling

4. Hermetic Heat Sealing

5. Package Marking/Date Coding

6. Finished Product Discharge

Standard Equipment for a Complete Line

This monoblock is supplied as a fully-integrated system, including:

• Receiving Hopper with Screw Feeder: Ensures a consistent and controlled supply of the bulk product to the volumetric dispenser.

• Checkweigher (Weight Rejector): Automatically weighs each finished pouch, rejecting any that are under or over the specified weight to guarantee 100% quality control and compliance.

Ideal for Complex Product Applications

This machine is perfectly suited for a wide array of sophisticated products across multiple industries:

Food & Beverage:

• Meals & Condiments: Wet salads with dressing, ready-to-eat meals with sauce and solid components, salsa with chunks.

• Dairy & Desserts: Yogurt with granola or fruit pieces, cottage cheese with toppings.

• Preserves: Jams and marmalades with whole fruit pieces.

Chemical, Cosmetic & Pharmaceutical:

• Chemical: Two-part cleaning solutions, liquid detergents with solid abrasive particles.

• Cosmetic: Exfoliating scrubs with a liquid base and solid beads.

• Pharmaceutical: Medicinal syrups with solid suspensions, effervescent powders with liquid components.

LDP-200 Dual-Dispenser Rotary Monoblock for Complex Liquid & Solid Products Locuspack.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!