Description

LDP-200 Automatic Rotary Monoblock with Screw Dispenser

Precision Packaging for Dry and Cohesive Products

The LDP-200 Automatic Rotary Monoblock is a robust, carousel-style system designed to tackle the unique challenges of packaging non-liquid products. It integrates the entire form-fill-seal process into a single, efficient machine, ensuring high throughput and consistent pouch quality. The use of a screw dispensing system is critical for handling products that range from easily flowing to highly cohesive, providing gentle and precise volumetric dosing where other methods fail.

The LDP-200 Rotary Monoblock is specifically built to overcome the challenges of packaging non-flowable products. The screw dosing system gently but effectively moves thick and pasty materials from the hopper to the pouch, preventing air pockets and ensuring every package receives the exact same weight.

Advanced Screw Dispensing Technology

The auger filler is the heart of this system, offering:

• Exceptional Versatility: Reliably meters powders, granular materials, and thick, pasty substances.

• High Accuracy: Provides consistent fill volumes, minimizing product giveaway and ensuring compliance.

• Gentle Product Handling: The screw action prevents damage to delicate products like granules and avoids the separation of mixed ingredients.

• Consistent Dosing: The auger filler provides exceptional accuracy for products that tend to bridge or clump.

• Broad Product Compatibility: Ideal for viscous, thick, and pasty products.

• Easy Cleanability and Changeover: The screw mechanism is designed for quick disassembly and cleaning, minimizing downtime between production runs.

Complete Automated Packaging Cycle

The rotating dial of the LDP-200 executes a seamless, automated sequence:

1. Pouch Pickup & Positioning

2. Pouch Opening & Air Purging (to ensure a clean sealing surface)

3. Precision Screw Filling

4. Hermetic Heat Sealing

5. Package Marking/Date Coding

6. Finished Product Discharge

The rotating dial of the LDP-200 performs a seamless, automated sequence:

1. Pouch Feeding: Pre-made Doypack pouches are automatically fed into the system.

2. Pouch Opening & Purging: Pouches are opened and prepared for filling.

3. Precision Filling: The screw dispenser accurately doses the product.

4. Hermetic Sealing: The filled pouches are hermetically sealed.

5. Finished Product Discharge: Sealed pouches are automatically discharged.

Standard Integrated Equipment

This monoblock is supplied as a fully-integrated system, including:

• Receiving Hopper with Screw Feeder: Maintains a consistent and controlled supply of product to the main dispenser, preventing bridging and ensuring a smooth flow.

• Checkweigher (Weight Rejector): Provides 100% quality control by automatically weighing each finished pouch and rejecting any that are under or over the specified tolerance.

Target Industries & Product Applications

This machine is perfectly suited for a wide array of specialized products:

• Cosmetics & Personal Care: Body scrubs, face masks, powdered soaps, thick creams.

• Food & Beverage: Peanut butter, nut pastes, thick sauces, powdered spices, drink mixes.

• Chemical & Industrial: Adhesives, sealants, lubricating greases, thick detergents, construction chemicals.

• Specialty Products: Hookah tobacco mixtures, granular detergents, powdered supplements.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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