LPG-200 High-Speed Automatic Cottage Cheese Cup Filling and Sealing Machine

The LPG-200 high-performance linear packaging system is specifically engineered for challenging dairy products like cottage cheese, featuring specialized filling technology that handles curds and particulates without damage. This automatic machine precisely fills and seals cottage cheese into various cup sizes with foil or film lidding, maintaining product integrity while achieving speeds up to 120 cups per minute. Ideal for dairy processors requiring reliable, high-volume packaging of particulate-containing products.

Description

Specialized Cottage Cheese Packaging Technology

The LPG-200 represents advanced packaging engineering specifically designed for dairy products containing particulates and curds. Unlike standard filling machines, our system preserves the delicate texture of cottage cheese while delivering exceptional speed and accuracy.

Key Applications:

  • Cottage Cheese: All varieties including small-curd, large-curd, and whipped

  • Cheese Products: Ricotta, quark, fromage frais, cream cheese with inclusions

  • Dairy Desserts: Puddings with fruit pieces, yogurt with granola, parfaits

  • Particulate Foods: Fruit preparations, dairy products with additives

Advanced Features for Dairy Applications

Gentle Product Handling System

  • Specialized piston fillers with wide-diameter chambers to prevent curd damage

  • Low-shear product transfer maintaining curd integrity and texture

  • Anti-bridging technology for consistent flow of particulate products

  • Product level control ensuring continuous, uninterrupted filling

Precision Filling Technology

  • Volumetric piston fillers with adjustable stroke control

  • Quick-change piston assemblies for different container sizes

  • No-drip rotary valves preventing product stringing and mess

  • Fill weight accuracy ±1-2% depending on curd size and creaminess

High-Speed Sealing & Packaging

  • Heat sealing stations for foil, film, or laminated lid materials

  • Modified atmosphere packaging (MAP) capability for extended shelf life

  • Automatic lid feeding with precise registration control

  • Leak detection systems ensuring package integrity

Technical Specifications

Parameter Specification
Machine Model LPG-200 Cottage Cheese Packaging Line
Filling System Volumetric Piston with Particulate Handling
Production Speed 80-120 cups/minute (container size dependent)
Filling Accuracy ±1-2% (product dependent)
Container Types PP/PS cups, plastic containers (150-500ml standard)
Lidding Materials Aluminum foil, plastic films, laminated materials
Product Types Cottage cheese, ricotta, dairy products with particulates
Construction Food-grade 304 stainless steel
Control System PLC with 10″ color touchscreen HMI
Power Requirements [To be specified — typically 380V/3PH/50Hz]
Compressed Air 0.6-0.8 MPa, [flow rate to be specified]

Cottage Cheese Specific Advantages

Product Quality Preservation:

  • Gentle curd handling maintains product texture and appearance

  • Minimal product damage during transfer and filling

  • Consistent cream-to-curd ratio throughout production run

  • Reduced product waste with precise filling control

Production Efficiency:

  • High-speed operation meets volume production demands

  • Quick changeover between different cup sizes and products

  • Easy cleaning and maintenance with CIP/SIP options

  • Minimal downtime with robust, reliable construction

Sanitation & Compliance Features

  • FDA-compliant materials in all product contact areas

  • Hygienic design with rounded corners and easy-clean surfaces

  • CIP (Clean-in-Place) capabilities for efficient sanitation

  • 3-A sanitary standards compliance available

  • Documentation support for quality assurance and traceability

Unique Selling Propositions:

  • Specifically engineered for cottage cheese and particulate dairy products

  • Preserves delicate curd structure while maintaining high speeds

  • Superior to standard fillers that damage product texture

  • Handles varying creaminess levels without adjustment

Production Benefits:

  • Increased yield through precise filling and reduced waste

  • Extended shelf life with optimal sealing and MAP options

  • Labor reduction through full automation

  • Brand enhancement with professional, consistent packaging

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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