Description
Gentle Gravity Filling Technology for Delicate Products
The LPG-200 represents specialized packaging engineering designed specifically for products where texture preservation is critical. Unlike piston or pump systems, our gravity filling technology ensures the most delicate dairy textures remain perfectly intact throughout the packaging process.
Primary Applications:
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Sour Cream & Crème Fraîche: All fat content levels, including extra-thick varieties
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Yogurt & Dairy Desserts: Greek yogurt, drinkable yogurt, pudding, mousse
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Ice Cream & Frozen Desserts: Soft-serve, gelato, frozen yogurt, dairy desserts
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Dairy Spreads: Cream cheese, quark, fromage blanc, dairy dips
Advanced Gravity Dosing Features
Gentle Product Handling
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Natural gravity flow eliminates product shear and texture damage
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Low-velocity filling prevents air incorporation and bubbling
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Wide-mouth filling nozzles for smooth product flow
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Product-level maintaining system ensures consistent fill pressure
Precision Gravity Dosing System
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Adjustable flow control for different product viscosities
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Cut-off accuracy within ±0.5-1% depending on product
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No mechanical compression of product during filling
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Quick-cleaning nozzle assemblies for product changeover
Specialized Dairy & Ice Cream Handling
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Temperature-controlled hoppers maintain product consistency
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Insulated product pathways for temperature-sensitive items
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Anti-crusting systems for products prone to skin formation
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Versatile viscosity handling from thin drinking yogurt to thick sour cream
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Model | LPG-200 Gravity Filling System |
| Filling Principle | Gravity Dosing with Flow Control |
| Production Speed | 60-100 cups/minute |
| Filling Accuracy | ±0.5% to ±1.5% (viscosity dependent) |
| Container Types | Plastic cups, containers (100-1000ml) |
| Product Viscosity Range | 500 — 50,000 cP |
| Temperature Control | 4°C — 25°C (refrigerated options available) |
| Sealing Methods | Heat seal, foil, film lidding |
| Construction | 304 Stainless Steel, food-grade compliance |
| Control System | PLC with recipe management |
Product-Specific Advantages
For Sour Cream & Thick Dairy:
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Zero texture damage maintains product viscosity and mouthfeel
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No air incorporation prevents unwanted bubbling or separation
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Consistent density throughout production run
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Perfect surface finish for premium product appearance
For Ice Cream & Frozen Desserts:
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Gentle handling preserves delicate ice crystal structure
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Temperature maintenance prevents melting during filling
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Accurate portion control for cost management
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Minimal product waste with clean cut-off
Quality & Efficiency Features
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Quick size changeover with tool-less adjustments
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CIP (Clean-in-Place) capability for efficient sanitation
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Product recovery systems minimize waste between batches
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Quality monitoring with checkweighing options available
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HACCP compliance with full documentation support
Technical Superiority:
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Gentlest filling technology available for texture-sensitive products
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Superior to piston and pump fillers for delicate dairy textures
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Zero product damage during transfer and filling
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Maintains product integrity from hopper to final package
Production Benefits:
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Higher product quality with preserved texture and consistency
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Reduced product waste through precise filling control
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Lower maintenance with simplified mechanical systems
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Faster cleaning with streamlined product contact areas
Regional Market Focus:
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Southeast Asia: Ability to handle tropical climate challenges
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Middle East: Reliability for high-volume halal dairy production
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Africa: Durability and minimal maintenance requirements
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Latin America: Versatility for various dairy product types
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Eastern Europe: Compliance with EU dairy standards
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.































