LPG-200 Automatic Linear Gravity Filling and Sealing Machine for Dairy Products

LPG-200 Automatic Linear Gravity Filling and Sealing Machine for Dairy Products

The LPG-200 automatic linear system with gravity dosing technology provides the gentlest possible filling for delicate dairy products and ice cream. This specialized machine uses natural product flow to fill sour cream, yogurt, dairy desserts, and soft-serve ice cream without compromising texture or introducing air. With its precision gravity dosing system and automatic sealing capability, the LPG-200 delivers superior product quality and consistent portion control for viscous dairy applications.

Description

Gentle Gravity Filling Technology for Delicate Products

The LPG-200 represents specialized packaging engineering designed specifically for products where texture preservation is critical. Unlike piston or pump systems, our gravity filling technology ensures the most delicate dairy textures remain perfectly intact throughout the packaging process.

Primary Applications:

  • Sour Cream & Crème Fraîche: All fat content levels, including extra-thick varieties

  • Yogurt & Dairy Desserts: Greek yogurt, drinkable yogurt, pudding, mousse

  • Ice Cream & Frozen Desserts: Soft-serve, gelato, frozen yogurt, dairy desserts

  • Dairy Spreads: Cream cheese, quark, fromage blanc, dairy dips

Advanced Gravity Dosing Features

Gentle Product Handling

  • Natural gravity flow eliminates product shear and texture damage

  • Low-velocity filling prevents air incorporation and bubbling

  • Wide-mouth filling nozzles for smooth product flow

  • Product-level maintaining system ensures consistent fill pressure

Precision Gravity Dosing System

  • Adjustable flow control for different product viscosities

  • Cut-off accuracy within ±0.5-1% depending on product

  • No mechanical compression of product during filling

  • Quick-cleaning nozzle assemblies for product changeover

Specialized Dairy & Ice Cream Handling

  • Temperature-controlled hoppers maintain product consistency

  • Insulated product pathways for temperature-sensitive items

  • Anti-crusting systems for products prone to skin formation

  • Versatile viscosity handling from thin drinking yogurt to thick sour cream

Technical Specifications

Parameter Specification
Machine Model LPG-200 Gravity Filling System
Filling Principle Gravity Dosing with Flow Control
Production Speed 60-100 cups/minute
Filling Accuracy ±0.5% to ±1.5% (viscosity dependent)
Container Types Plastic cups, containers (100-1000ml)
Product Viscosity Range 500 — 50,000 cP
Temperature Control 4°C — 25°C (refrigerated options available)
Sealing Methods Heat seal, foil, film lidding
Construction 304 Stainless Steel, food-grade compliance
Control System PLC with recipe management

Product-Specific Advantages

For Sour Cream & Thick Dairy:

  • Zero texture damage maintains product viscosity and mouthfeel

  • No air incorporation prevents unwanted bubbling or separation

  • Consistent density throughout production run

  • Perfect surface finish for premium product appearance

For Ice Cream & Frozen Desserts:

  • Gentle handling preserves delicate ice crystal structure

  • Temperature maintenance prevents melting during filling

  • Accurate portion control for cost management

  • Minimal product waste with clean cut-off

Quality & Efficiency Features

  • Quick size changeover with tool-less adjustments

  • CIP (Clean-in-Place) capability for efficient sanitation

  • Product recovery systems minimize waste between batches

  • Quality monitoring with checkweighing options available

  • HACCP compliance with full documentation support

Technical Superiority:

  • Gentlest filling technology available for texture-sensitive products

  • Superior to piston and pump fillers for delicate dairy textures

  • Zero product damage during transfer and filling

  • Maintains product integrity from hopper to final package

Production Benefits:

  • Higher product quality with preserved texture and consistency

  • Reduced product waste through precise filling control

  • Lower maintenance with simplified mechanical systems

  • Faster cleaning with streamlined product contact areas

Regional Market Focus:

  • Southeast Asia: Ability to handle tropical climate challenges

  • Middle East: Reliability for high-volume halal dairy production

  • Africa: Durability and minimal maintenance requirements

  • Latin America: Versatility for various dairy product types

  • Eastern Europe: Compliance with EU dairy standards

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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