Description

Compact Benchtop Semi-Automatic Aerosol Filling and Crimping Machine

Semi-Automatic Aerosol Machine: Filling, Seaming & Gas Charging.

Complete Benchtop Aerosol Solution for Research and Small-Scale Production.

Integrated Three-Station System.

Complete Aerosol Production Solution for Medium-Scale Manufacturing

The ALR-50 represents a professional-grade semi-automatic workstation that integrates all three critical aerosol production stages into a single, efficient system. Engineered for reliable performance in industrial environments, this machine delivers consistent results for manufacturers requiring higher production volumes without full automation investment.

Integrated Three-Station Workflow:

This sophisticated system seamlessly combines all essential aerosol production processes:

1. Precision Filling Station: Accurately doses liquid product into aerosol cans using a calibrated piston filling system. Features adjustable volume control and quick-change parts for different formulations.

2. Seaming/Crimping Station: Professionally crimps aerosol valves onto cans with consistent pressure, ensuring perfect seal integrity and leak-proof performance.

3. Gas Charging Station: Precisely injects liquefied or compressed gas propellant through the valve, with adjustable pressure settings for optimal product dispersion.

Compact Benchtop Semi-Automatic Aerosol Filling and Crimping Machine
This all-in-one benchtop system combines precision product dosing, secure can crimping, and professional gas charging in a space-saving design. Perfect for R&D laboratories, small-batch production, and pilot projects across cosmetic, automotive, and chemical industries. Achieves laboratory-grade accuracy (±1%) while occupying minimal workspace.

Complete Benchtop Aerosol Solution for Research and Small-Scale Production

Our compact semi-automatic benchtop unit integrates three essential aerosol manufacturing stations into a single, space-efficient platform. Designed for precision and convenience, this system enables manufacturers, researchers, and product developers to produce professional-quality aerosol products without requiring extensive production floor space.

Integrated Three-Station System:

This innovative benchtop unit combines all critical aerosol production processes in one compact footprint:

1. Precision Dosing Station: Accurately meters and dispenses liquid product formulations into empty aerosol cans using calibrated volumetric pistons. Features quick-adjustment mechanisms for different product viscosities and fill volumes.

2. Crimping Station: Professionally crimps aerosol valves onto containers with consistent pressure application, ensuring perfect seal integrity and leak-proof performance. Accommodates various valve types and can diameters with quick-change tooling.

3. Gas Charging Station: Precisely injects liquefied or compressed gas propellant through the valve mechanism. Features adjustable pressure regulation and safety interlocks for controlled propellant saturation.

Technical Specifications:

• Machine Type: Semi-Automatic Benchtop Aerosol System

• Operation: Manual can handling with automated dosing, crimping and gas charging

• Production Capacity: 200-400 cans per hour (operator dependent)

• Filling Accuracy: ±1% (for both product and propellant)

• Can Size Range: 35-85 mm diameter, 100-400 mm height

• Power Requirements: 110V/220V, 50/60 Hz, 0.5 kW

• Air Supply: 6-8 bar clean, dry air

• Construction: Stainless steel product contact parts, anodized aluminum frame

• Footprint: Compact 700 × 600 mm benchtop design

• Weight: 85 kg

Key Features and Benefits:

• Space-Efficient Design: Integrated three-station configuration eliminates need for multiple machines, ideal for limited laboratory or production spaces

• Precision Performance: Laboratory-grade ±1% accuracy ensures consistent product quality and reduces material waste

• Quick Changeover: Tool-less adjustments and quick-release mechanisms facilitate rapid transitions between different can sizes and products

• User-Friendly Operation: Intuitive controls with digital parameter display and preset recipes minimize training requirements

• Safety Compliance: Integrated safety interlocks, emergency stop system, and pressure relief valves ensure secure operation

• Cost-Effective Solution: Professional aerosol production capability at a fraction of the cost of industrial-scale equipment

• Triple-Function Design: Integrated filling, seaming and gas charging in one compact unit

• Production Efficiency: Achieves up to 500 cans per hour with single-operator handling

• Precision Engineering: ±1% filling accuracy for both product and propellant

• Robust Construction: Industrial-grade components and stainless steel construction ensure durability

• Quick Changeover: Tool-free adjustments for different can sizes and product types

• Safety Features: Emergency stop, pressure relief valves, and safety interlocks

• User-Friendly Interface: Intuitive controls with digital display for parameter setting

Applications:

• Research & Development: Formula development, prototype testing, and small-scale production trials

• Pilot Production: Small-batch manufacturing for market testing and specialty products

• Educational Institutions: Training programs and research projects in packaging technology

• Contract Fillers: Small-scale custom filling services for niche markets

• Quality Control: Production sample preparation and testing

Industry Applications:

• Cosmetic & Personal Care (hairsprays, deodorants, facial mists)

• Automotive Products (lubricants, brake cleaners, anti-corrosion sprays)

• Household Chemicals (cleaners, disinfectants, air fresheners)

• Industrial Products (lubricants, mold release agents, protective coatings)

• Insecticides & Pesticides (household and agricultural spray products)

Ideal For:

• Medium-scale manufacturing facilities

• Contract filling operations

• Specialty chemical producers

• Cosmetic product manufacturers

• Industrial product formulators

Complete Aerosol Production Solution for Medium-Scale Manufacturing.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!